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Do you have trips and safety interlocks in your plant? Are they good enough or are they perhaps over-designed and much more expensive than necessary? Are you or your company aware of how Hazard Studies should define risk reduction requirements? Are you actually using Hazard Studies at all? The answer is the integrated approach to safety management. New international standards combined with well-proven hazard study methods can improve safety management in your company. Practical Hazops, Trips and Alarms for Engineers and Technicians describes the role of hazard studies in risk management, and then proceeds with basic training in Hazop techniques. A number of practical exercises support the reference information and allow you to test your understanding of the material in the book. This book aims to bridge the discipline gap between hazard studies and the provision of safety-related alarm and trip systems. It provides training in hazard and operability methods (Hazops) and in the principles of safety instrumented systems as defined by international standard IEC 61508. Design an integrated safety management system to increase efficiency and reduce costs Learn how to carry out hazard and operability studies (Hazops) and find out how to convert Hazop outputs into safety requirements specifications Implement safety instrumented systems to the new IEC standards (IEC61508)
The objective of this book is to outline the best practice in designing, installing, commissioning and troubleshooting industrial data communications systems. In any given plant, factory or installation there are a myriad of different industrial communications standards used and the key to successful implementation is the degree to which the entire system integrates and works together. With so many different standards on the market today, the debate is not about what is the best - be it Foundation Fieldbus, Profibus, Devicenet or Industrial Ethernet but rather about selecting the most appropriate technologies and standards for a given application and then ensuring that best practice is followed in designing, installing and commissioning the data communications links to ensure they run fault-free. The industrial data communications systems in your plant underpin your entire operation. It is critical that you apply best practice in designing, installing and fixing any problems that may occur. This book distills all the tips and tricks with the benefit of many years of experience and gives the best proven practices to follow. The main steps in using today's communications technologies involve selecting the correct technology and standards for your plant based on your requirements; doing the design of the overall system; installing the cabling and then commissioning the system. Fiber Optic cabling is generally accepted as the best approach for physical communications but there are obviously areas where you will be forced to use copper wiring and, indeed, wireless communications. This book outlines the critical rules followed in installing the data communications physical transport media and then ensuring that the installation will be trouble-free for years to come. The important point to make is that with today's wide range of protocols available, you only need to know how to select, install and maintain them in the most cost-effective manner for your plant or factory - knowledge of the minute details of the protocols is not necessary. - An engineer's guide to communications systems using fiber optic cabling, copper cabling and wireless technology - Covers: selection of technology and standards - system design - installation of equipment and cabling - commissioning and maintenance - Crammed with practical techniques and know how - written by engineers for engineers
Practical Centrifugal Pumps is a comprehensive guide to pump construction, application, operation, maintenance and management issues. Coverage includes pump classifications, types and criteria for selection, as well as practical information on the use of pumps, such as how to read pump curves and cross reference. Throughout the book the focus is on best practice and developing the skills and knowledge required to recognise and solve pump problems in a structured and confident manner. Case studies provide real-world scenarios covering the design, set up, troubleshooting and maintenance of pumps.· A comprehensive guide to pump construction, design, installation, operation, troubleshooting and maintenance.· Develop real-world knowhow and practical skills through seven real-world case studies· Coverage includes pump classifications, types and criteria for selection, as well as practical information on the use of pumps
Historically batch control systems were designed individually to match a specific arrangement of plant equipment. They lacked the ability to convert to new products without having to modify the control systems, and did not lend themselves to integration with manufacturing management systems. Practical Batch Management Systems explains how to utilize the building blocks and arrange the structures of modern batch management systems to produce flexible schemes suitable for automated batch management, with the capability to be reconfigured to use the same plant equipment in different combinations. It introduces current best practice in the automation of batch processes, including the drive for integration with MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning) products from major IT vendors. References and examples are drawn from DCS / PLC batch control products currently on the market.- Implement modern batch management systems that are flexible and easily reconfigured - Integrate batch management with other manufacturing systems including MES and ERP - Increase productivity through industry best practice
Practical Machinery Safety aims to provide you with the knowledge to tackle machinery safety control problems at a practical level whilst achieving compliance with national and international standards. The book highlights the major international standards that are used to support compliance with EU regulations and uses these standards as a basis for the design procedures. It looks at the risk assessment processes used to identify hazards and to quantify the risks inherent in a machine. It introduces the concepts of safety categories as defined by standard EN954-1 (Safety of Machinery) and illustrates the principles of failsafe design, fault tolerance and self-testing. It also provides an introduction to machinery protection devices such as guards, enclosures with interlocks and guard-monitoring relays, locking systems, safety mats, photo-electric and electro-sensitive principles and the application of light curtains, a study of Safety Control System techniques, and introduces the principles of safety-certified PLCs. - Plan and implement safety systems that deliver a safe working environment and compliance with national and international standards - Apply simple risk assessments and hazard design methods to your own projects - Identify hazards that occur with machinery and know how to deal with them
Designed to increase understanding on a practical and theoretical basis, this invaluable resource provides engineers, plant operators, electricians and technicians with a thorough grounding in the principles and practicalities behind power system protection. Coverage of the fundamental knowledge needed to specify, use and maintain power protection systems is included, helping readers to increase plant efficiency, performance and safety. Consideration is also given to the practical techniques and engineering challenges encountered on a day-to-day basis, making this an essential resource for all.
This book provides the reader with an understanding of the hazards involved in using electrical equipment in Potentially Explosive Atmospheres. It is based on the newly adopted international IEC79 Series of Standards that are now harmonizing and replacing older national Standards. Explosion-proof installations can be expensive to design, install and operate. The strategies and techniques described in this book can significantly reduce costs whilst maintaining plant safety. The book explains the associated terminology and its correct use - from Area Classification through to the selection of explosion-protected electrical apparatus, describing how protection is achieved and maintained in line with these international requirements. The IEC standards require that engineering staff and their management are trained effectively and safely in Hazardous Areas, and this book is designed to help fulfill that need. A basic understanding of instrumentation and electrical theory would be of benefit to the reader, but no previous knowledge of hazardous area installation is required.*An engineer's guide to the hazards and best practice for using electrical equipment in Potentially Explosive Atmospheres.*Fully in line with the newly adopted international standards, the IEC79 series.*Clear explanations of terminology and background information make this the most accessible book on this subject.