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Rotational moulding (also called rotomoulding or rotocasting), is a low pressure, high temperature manufacturing process that offers a very competitive alternative to blow moulding, thermoforming and injection moulding for the manufacture of hollow plastic parts. It offers designers the chance to produce relatively stress-free articles, with uniform wall thickness and potentially complex shapes. This second edition of the very popular Practical Guide to Rotational Moulding describes the basic aspects of the process and the latest state-of-the-art developments in the industry. It is completely revised and is extensively illustrated.This guide will be of interest both to students of polymer processing and those who work with rotational moulding equipment.
Practical Guide to Rotational Moulding, Third Edition, takes a step-by-step approach to rotomoulding, covering applications, moulds, machinery, materials, and design. This third edition has been thoroughly revised to include the latest advances, including novel materials and moulds, new products, and automation. The book begins with a chapter that introduces the rotational moulding process, analyses advantages and disadvantages, and explores common applications for rotomoulded products. The subsequent chapters provide detailed, methodical coverage of moulds, machinery, materials, and design for functionality, supported by clear illustrations and diagrams. Finally, challenges and future developments are discussed. This hands-on technical guide helps engineers, designers and practitioners to understand all aspects of rotomoulding, with the aim of producing performant end products and parts, with uniform wall thickness and potentially in complex shapes. The book is also of great interest to professionals across the plastics industry, as well as researchers and advanced students in plastics engineering, industrial design, mechanical engineering, chemical engineering, and materials science and engineering. - Provides a strong fundamental understanding of all aspects of the rotational moulding process, from material to finished product - Offers a highly practical combination of technical content and clear illustrations - Covers the latest developments in rotomoulding, including novel materials and moulds, new products, and automated systems
Do you know how best to manage and reduce your energy consumption? This book gives comprehensive guidance on effective energy management for organisations in the polymer processing industry. This book is one of three which support the ENERGYWISE Plastics Project eLearning platform for European plastics processors to increase their knowledge and understanding of energy management. Topics covered include: Understanding Energy,
This book clarifies and quantifies many of the technical interactions in the process. It distinguishes itself from other books on the subject by being a seamless story of the advanced aspects of the rotational molding process. There are seven chapters within the book. The US market for rotational molding products was one billion pounds in the year 2000. The growth of the rotational molding industry has grown at 10 to 15% per year. With this growth has come an increasing need for details on the complex, technical aspects of the process.
Fluoroplastics, Volume 2: Melt Processible Fluoropolymers - The Definitive User's Guide and Data Book compiles the working knowledge of the polymer chemistry and physics of melt processible fluoropolymers with detailed descriptions of commercial processing methods, material properties, fabrication and handling information, technologies, and applications, also including history, market statistics, and safety and recycling aspects. Both volumes of Fluoroplastics contain a large amount of specific property data useful for users to readily compare different materials and align material structure with end use applications. Volume Two concentrates on melt-processible fluoropolymers used across a broad range of industries, including automotive, aerospace, electronic, food, beverage, oil/gas, and medical devices. This new edition is a thoroughly updated and significantly expanded revision covering new technologies and applications, and addressing the changes that have taken place in the fluoropolymer markets. - Exceptionally broad and comprehensive coverage of melt processible fluoropolymers processing and applications - Provides a practical approach, written by long-standing authorities in the fluoropolymers industry - Thoroughly updated and significantly expanded revision covering new technologies and applications, and addressing the changes that have taken place in the fluoropolymer markets
Plastics Materials and Processes: A Concise Encyclopedia is a resource for anyone with an interest in plastic materials and processes, from seasoned professionals to laypeople. Arranged in alphabetical order, it clearly explains all of the materials and processes as well as their major application areas and usages. Plastics Materials and Processes: A Concise Encyclopedia: Discusses and describes applications and practical uses of the materials and processes. Clear definitions and sufficient depth to satisfy the information seekers needs
Rotational moulding has been available as a processing method for hollow plastic products for more than forty years, but for a long time it was regarded as a slow method limited to only a few plastics. Within the last ten to fifteen years there has been a dramatic change. Engineers and designers recognise the scope that rotational moulding offers for the production of relatively inexpensive, complex shapes with low levels of moulded-in stress. Materials suppliers are continually developing new grades of plastics as well as a wider selection of materials suited to the process. In addition, machinery suppliers are producing more sophisticated moulding equipment so that the moulder now has control over the process that was previously thought impossible. For its second edition, this book has been updated and expanded by the authors, who are leaders in their specialties within the field of rotational moulding. It continues to provide an introduction to the subject, as well as giving comprehensive coverage of the state-of-the-art. Two new chapters have been added. These cover the important areas of pin-hole removal from rotomoulded products and the rotational moulding of liquid polymers. In both cases the new material is the result of extensive research, and the results will be of considerable practical interest to moulders. The book will surely be welcomed again by moulders, materials and equipment suppliers, engineers and designers, and by lecturers looking for up-to-date information to include in their courses.
This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.
This practical guide begins with general background to the polyethylene family, with price, production and market share information. It describes the basic types of polyethylene including virgin and filled polyethylene, copolymers, block and graft polymers and composites, and reviews the types of additives used in polyethylene. It gives the low down on the properties, including, amongst others, rheological, mechanical, chemical, thermal, and electrical properties. It goes on to describe the processing issues and conditions for the wide range of techniques used for polyethylene, and also considers post-processing and assembly issues. It offers guidance on product design and development issues, including materials selection. It is an indispensable resource for everyone working with this material.