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I have run the gamut from making and inventing coatings to helping customers, small job-shops and large multi-national corporations, overcome their coating challenges. These problems were costing my competitor?s customers millions of dollars in quality and productivity losses annually. This manual is targeted at the person who wants to do it right. The person who is tired of getting rejects and field failures on their parts. Where applicable, shortcuts and money saving tips are incorporated. However, at no time is safety or quality compromised.
The book addresses recent developments which have contributed to powder coating's ever-increasing favorability over liquid coating. Since the publication of the last edition, this process has been adapted to a wider range of applications, notably for high-temperature and temperature-sensitive products. Equipment has been greatly improved, achieving faster color change, increasing transfer efficiency, and reducing overall powder usage. Environmental requirements have prompted many companies to switch to powder coating. 'Users Guide to Powder Coating, Fourth Edition' combines information on the latest breakthroughs in the industry (notable ultraviolet-curable materials for plastic and wood products, and improved systems) and tried-and-true guidelines from the previous edition (including factors like material selection, design considerations, surface preparation, quality control and testing, trouble shooting and safety, and more), so you can achieve superior finishes with efficiency.
Learn about the latest advancements in powder and equipment that will ensure you stay on the competitive edge. This book provides in-depth information about system design and layout, equipment features and benefits, system efficiency, operating costs, maintenance and coating comparison. It focuses on teaching how to control the process variables that lead to efficiency, quality and consistent operation. The material covered includes the basic process and equipment used in electrostatic spray operations: application equipment; Powder materials; Booths and reclaim systems; Washers and ovens. Also, operating costs, system efficiency, continuous improvement and other areas of advanced training are included.
An overview of powder coating technology. Many of the drawbacks previously associated with the use of dry powder coatings as an industrial finish have been eliminated. There are currently about 2,000 powder coating operations in the US and powder coating use in North America is increasing at a rate approaching 20% per year.
This newly updated hands-on guide gives you the latest information on how to utilize powder coating technology for maximum efficiency and quality finishes. YouAll learn about the economic advantages of powder coating. YouAll find detailed guidelines on materials selection, initial design considerations, surface preparation, quality control and testing, application methods, powder spray booths, powder recovery systems, troubleshooting.
This second edition of the standard industry text, Powder Coatings Chemistry and Technology contains the latest innovations, trends, and developments which have taken place in chemistry and technology in the last 13 years. With emphasis on the chemistry and film formation of thermosetting powder coatings, coverage includes the parameters that influence powder coatings properties, production and application techniques, potential future developments, improved technology, and the powder coatings market. The coverage of powder coatings has been increased to include super durable and other new resins, the automotive acrylic clear coat, radiation curing (UV and NIR), the coating of wood (MDF), and the replacement of TGIC by alternative crosslinkers. Two additional sections have been devoted to additives for powder coatings and (semi) matte coatings. In addition, the EMB application technology, as well as revised and new production methods, is documented in this volume. The structure of the first edition was retained throughout the update. This is a must have for everyone involved in the powder coatings industry and will remain as the standard text for years to come.
This specialist book is a comprehensive practical reference work in the field of industrial powder coating. It offers a systematic and complete description of the fundamentals, applications and procedures for the safe control of processes. The methods of paint production, properties of the powder paint types, application technology and measurement and test methods, are clearly presented and dealt with in detail. In addition, the pretreatment as well as the trouble-shooting in the case of paint defects and their avoidance, form the focus of this book. The present edition has been completely revised and the Environment chapter has been added. This book is a translation of the original German 5th edition, Industrielle Pulverbeschichtung by Judith Pietschmann, published by Springer-Verlag GmbH Germany, part of Springer Nature in 2019. The translation was done with the help of artificial intelligence (machine translation by the service DeepL.com). A subsequent human revision was done primarily in terms of content, so that the book will read stylistically differently from a conventional translation. Springer Nature works continuously to further the development of tools for the production of books and on the related technologies to support the authors. The content Powder coatings - application - suspension and conveyor technology - baking of powder coatings - surface pretreatment of metals - new applications of powder coatings - measuring and testing technology - defects in the coating - paint stripping - environment The target groups Decision-makers (department heads, planners, developers) in production departments in the metalworking industry who deal with surface finishing Industrial companies of surface technology; Contract coating companies; Companies that place orders for powder coating; Manufacturer of systems and application and test devices Students of mechanical engineering with a focus on production and surface technology as well as materials science The Author After many years in research and development in industry, Dipl.-Ing. Judith Pietschmann is now working in the field of surface treatment.
Most metals, including steel, cast iron, and aluminum can be powder coated. With powder coating, these parts look brilliant and don't rust, corrode, or deteriorate. Powder coating is an attractive, tough, and resilient finish that is used to protect and preserve metals. Powder-coating specialist and seasoned author Jeffrey Zurschmeide explains the process, principles, and options, so you can powder coat all your favorite parts and components. More durable than paint, many car owners choose to powder coat the frame, suspension, and other parts to withstand extreme conditions and the elements. Zurschmeide profiles all of the equipment, supplies, and popular kits required for powder coating parts. He explains how to set up and ventilate your workshop for powder coating. He then shows you how to properly clean the part (which includes chemical strippers, wire brushes, media blasting, and sanding media), spray with a media gun, and then cure with heat. He compares and contrasts several popular kits and explains how they function and perform. A wide range of powders and powder-coating chemicals are available, and he explains the attributes of each, as well as what to expect for results. Powder coating at home is safe, affordable, and easy to do with the right information. Moreover, powder coating has a number of applications, including automotive, motorsports, household, and more. While powder coating has had limited coverage in several other books, this book is dedicated to the process and this is the authoritative guide that covers equipment, products, and the process from beginning to end.