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This book describes several post-processing techniques that can be used to enhance the mechanical strength, isotropy, surface quality, and dimensional accuracy of 3D printed components using the Fused Deposition Modeling (FDM) technique. It also discusses the usage of adhesives, interlocks, fasteners, ultrasonic, frictional, and microwave energy to join FDM-3D printed parts. Furthermore, the book also covers the scope of future research and challenges in the post-processing of FDM parts, as well as some of the most popular approaches in the field, such as Big Area Additive Manufacturing (BAAM), Machine Learning, and Internet of Things (IoT). Features: • Covers all necessary details related to post-processing of Fused Deposition Modeling (FDM) parts. • Provides an overview of various joining techniques for 3D printed FDM parts. • Focuses on the latest developments related to sustainability and optimization in post-processing of FDM parts. • Includes microwave joining of 3D printed parts. • Reviews case studies on cutting edge research, innovation, and development aspects. This book is aimed at researchers and graduate students in additive manufacturing, materials science, as well as manufacturing engineering.
This book covers 3D printing activities by fused deposition modeling process. The two introductory chapters discuss the principle, types of machines and raw materials, process parameters, defects, design variations and simulation methods. Six chapters are devoted to experimental work related to process improvement, mechanical testing and characterization of the process, followed by three chapters on post-processing of 3D printed components and two chapters addressing sustainability concerns. Seven chapters discuss various applications including composites, external medical devices, drug delivery system, orthotic inserts, watertight components and 4D printing using FDM process. Finally, six chapters are dedicated to the study on modeling and optimization of FDM process using computational models, evolutionary algorithms, machine learning, metaheuristic approaches and optimization of layout and tool path.
This text defines and covers different themes of post-processing techniques based on mechanical, chemical/electrochemical, and thermal energy. It will serve as an ideal reference text for senior undergraduate and graduate students in diverse engineering fields including manufacturing, industrial, aerospace, and mechanical. This book: covers the fundamentals and advancements in the post-processing techniques for additive manufacturing; explores methods/techniques for post-processing different types of materials used in additive manufacturing processes; gives insight into the process selection criteria for post-processing of additive manufactured products made from different types of materials; discusses hybrid processes used for post-processing of additive manufacturing parts; and highlights post-processing techniques for properties enhancement. The primary aim of the book is to give the readers a well-informed layout of the different post-processing techniques that range from employing mechanical energy to chemical, electrochemical, and thermal energy to perform the intended task.
In this book, fused deposition modeling (FDM) is described with focus on product quality control and enhancement. The book begins by introducing the basics of FDM and its associated process parameters. Then, strategies for quality control and enhancement are described using case studies of both original results by the authors and from published literature. Resolution and print orientation, multi-objective optimizations and surface engineering are identified and discussed as the strategies for enhancing the quality of FDM products in this book.
Forming and Machining of Polymers, Ceramics, and Composites targets the two important manufacturing processes where plastic deformation is involved to give the required shape and size to the raw material. The main goal of the book is to represent the recent developments in the field of forming and machining of different non-metals, especially polymers, composites, and ceramics. Special focus is on the advancement of these processes to manufacture components from these non-metals. Presents exclusive material dedicated to forming and machining of non-metals, that is, polymers, ceramics, and composites Provides comprehensive coverage of all important topics related to non-metals processing Covers basics and current research in the field of forming and machining of non-metals Focuses on sustainability interventions and intelligent manufacturing techniques for quality and productivity in forming and machining of non-metals Discusses conventional and non-conventional machining and microfabrication aspects for fabrication and processing of non-metals This book is aimed at graduate students and researchers in materials processing and machine design.
This book describes several post-processing techniques that can be used to enhance the mechanical strength, isotropy, surface quality, and dimensional accuracy of 3D printed components using Fused Deposition Modelling (FDM) technique. It also discusses the usage of adhesives, interlocks, fasteners, ultrasonic, frictional, and microwave energy to join FDM-3D printed parts. Furthermore, the book also covers the scope of future research and challenges in the post-processing of FDM parts, as well as some of the most popular approaches in the field, such as Big Area Additive Manufacturing (BAAM), Machine Learning, and IoT. Features: - Covers all necessary details related to post-processing of Fused Deposition Modelling (FDM) parts. - Provides overview of various joining techniques for 3D printed FDM parts. - Focuses on latest developments related to sustainability and optimization in post-processing of FDM parts. - Includes microwave joining of 3D printed parts. - Reviews case studies on cutting edge research, innovation, and development aspects. This book is aimed at researchers and graduate students in additive manufacturing, material science, as well as manufacturing engineering.
The text explores the development, use, and effect of additive manufacturing and digital manufacturing technologies for diverse applications. It will serve as an ideal reference text for graduate students and academic researchers in diverse engineering fields including industrial, manufacturing, and materials science. This book: Discusses the application of 3D virtual models to lasers, electron beams, and computer-controlled additive manufacturing machines Covers applications of additive manufacturing in diverse areas including healthcare, electronics engineering, and production engineering Explains the use of additive manufacturing for biocomposites and functionally graded materials Highlights rapid manufacturing of metallic components using 3D printing Illustrates production and optimization of dental crowns using additive manufacturing This book covers recent developments in manufacturing technology, such as additive manufacturing, 3D printing, rapid prototyping, production process operations, and manufacturing sustainability. The text further emphasizes the use of additive manufacturing for biocomposites and functionally graded materials. It will serve as an ideal reference text for graduate students and academic researchers in the fields of industrial engineering, manufacturing engineering, automotive engineering, aerospace engineering, and materials science.
This book gives a comprehensive overview of the rapidly evolving field of three-dimensional (3D) printing, and its increasing applications in the biomedical domain. 3D printing has distinct advantages like improved quality, cost-effectiveness, and higher efficiency compared to traditional manufacturing processes. Besides these advantages, current challenges and opportunities regarding choice of material, design, and efficiency are addressed in the book. Individual chapters also focus on select areas of applications such as surgical guides, tissue regeneration, artificial scaffolds and implants, and drug delivery and release. This book will be a valuable source of information for researchers and professionals interested in the expanding biomedical applications of 3D printing.
Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.
Handbook of Post-Processing in Additive Manufacturing is a key resource on postprocessing treatments available for additive manufactured products. It provides broad coverage of the theory behind emerging technology, material development, functional characterization, and technical details required to investigate novel applications and methods and put them to use. The handbook presents experimental breakthroughs of novel methodologies that treat additively manufactured parts, which are suitable for demanding engineering applications. This handbook emphasizes the various types of post-processing technologies that can effectively eliminate the inferiorities of additively manufactured components. It also provides a collection of key principles, literature, methodologies, experimental results, case studies, and theoretical aspects of the different types of postprocessing techniques, along with different classes of materials and end-applications. This book is an ideal reference for libraries and post-graduate courses as well as the professional market, including, but not limited to manufacturing, mechanical and industrial engineering, and materials science.