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The ever-increasing demands placed on combustion engines are just as great when it comes to this centerpiece—the piston. Achieving less weight or friction, or even greater wear resistance, requires in-depth knowledge of the processes taking place inside the engine, suitable materials, and appropriate design and manufacturing processes for pistons, including the necessary testing measures. It is no longer possible for professionals in automotive engineering to manage without specific expertise of this kind, whether they work in the field of design, development, testing, or maintenance. This technical book answers these questions in detail and in a very clear and comprehensible way. In this second, revised edition, every chapter has been revised and expanded. The chapter on “Engine testing”, for example, now include extensive results in the area of friction power loss measurement and lube oil consumption measurement.
Die immer weiter steigenden Anforderungen an Verbrennungsmotoren machen auch vor dessen Herzstück – dem Kolben – nicht Halt. Für weniger Gewicht, Reibung oder auch noch mehr Verschleißfestigkeit sind tiefe Kenntnisse über die innermotorischen Prozesse sowie die geeigneten Werkstoffe, Konstruktions- und Bearbeitungsverfahren für Kolben inklusive der erforderlichen Erprobungsmaßnahmen notwendig. Ohne dieses spezifische Know-how kommt kein Fachmann der Kfz-Technik mehr aus, unabhängig ob er in der Konstruktion, der Entwicklung, der Erprobung oder der Instandhaltung tätig ist. Dieses Fachbuch beantwortet alle Fragen ausführlich, anschaulich und verständlich.
The only book available on liquid piston engines, covering the design, application, maintenance, troubleshooting, and advances in the technology. Whether used in irrigation, cooling nuclear reactors, pumping wastewater, or any number of other uses, the liquid piston engine is a much more efficient, effective, and "greener" choice than many other choices available to industry. Especially if being used in conjunction with solar panels, the liquid piston engine can be extremely cost-effective and has very few, if any, downsides or unwanted side effects. As industries all over the world become more environmentally conscious, the liquid piston engine will continue growing in popularity as a better choice, and its low implementation and operational costs will be attractive to end-users in developing countries. This is the only comprehensive, up-to-date text available on liquid piston engines. The first part focuses on the identification, design, construction and testing of the liquid piston engine, a simple, yet elegant, device which has the ability to pump water but which can be manufactured easily without any special tooling or exotic materials and which can be powered from either combustion of organic matter or directly from solar heating. It has been tested, and the authors recommend how it might be improved upon. The underlying theory of the device is also presented and discussed. The second part deals with the performance, troubleshooting, and maintenance of the engine. This volume is the only one of its kind, a groundbreaking examination of a fascinating and environmentally friendly technology which is useful in many industrial applications. It is a must-have for any engineer, manager, or technician working with pumps or engines.
This book presents the basic principles required for the testing and development of internal combustion engine powertrain systems, providing the new automotive engineer with the basic tools required to effectively carry out meaningful tests. With useful information for graduate students, new test technicians, and established engineers, this book explains the test process - from setting up a dynamometer test facility to testing for performance and durability. Combustion analysis and emissions, and new test trends are also covered.
Engine Testing: Theory and Practice brings together the information on both the theory and practice of engine testing that engineers in this field must have available. Organized into 19 chapters, this book begins with a description of the engine test cell, including the salient features of its main types. Subsequent chapters deal with the other main components of an engine testing installation: the control room and the ventilation systems. Other chapters discuss the essential features of a test installation fuel supply system, as well as the characteristics, advantages, and disadvantages of the various types of dynamometer. The measurements of torque, power, speed, fuel consumption, air consumption, heat loss, and mechanical loss are also explained. Other topics of significance include the process of combustion, exhaust emissions, data logging, and statistical analysis. This material will be very useful to practicing test engineers and students.
Repeated and catastrophic piston failures in a group of large diesel engines deployed in Vietnam for power generation purposes, revealed the urgent need for the development of a fast, reliable means for the detection of incipient failures in these engines. As a result of work subsequently performed by the ROICC-Pacific and various agencies and consultants under his direction, a very successful nondestructive testing technique was established. This technique utilized commercial ultrasonic instrumentation of the pulse-echo type. The procedure, as finalized, will unfailingly detect cracks in the major webs of the diesel engine pistons under consideration, and requires only the removal of the cylinder head for access to the piston top. The only major constraints in the application of this technique are the requirements that the piston material be homogeneous, detailed information relating to piston configuration be available, and the diagnosis be made by technical personnel experiences in ultrasonic interpretation.
This book brings together the large and scattered body of information on the theory and practice of engine testing, to which any engineer responsible for work of this kind must have access. Engine testing is a fundamental part of development of new engine and powertrain systems, as well as of the modification of existing systems. It forms a significant part of the practical work of many automotive and mechanical engineers, in the auto manufacturing companies, their suppliers suppliers, specialist engineering services organisations, the motor sport sector, hybrid vehicles and tuning sector. The eclectic nature of engine, powertrain, chassis and whole vehicle testing makes this comprehensive book a true must-have reference for those in the automotive industry as well as more advanced students of automotive engineering. * The only book dedicated to engine testing; over 4000 copies sold of the second edition* Covers all key aspects of this large topic, including test-cell set up, data management, dynamometer selection and use, air, thermal, combustion, mechanical, and emissions assessment* Most automotive engineers are involved with many aspects covered by this book, making it a must-have reference