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A practical reference designed to guide plant safety personnel through the requirements of OSHA's Process Safety Management Standard and EPA's new Chemical Accident Release Prevention regulations. The author explains the regulations in nontechnical language and provides practical methods for achieving compliance. Includes compliance checklists as well as appendices including lists of regulated substances and threshold quantities, important government contacts, and OSHA's PSM Compliance Directive CPL 2-2.45A. Annotation copyright by Book News, Inc., Portland, OR
Establishing, maintaining and refining a comprehensive Process Safety Management (PSM) and Risk Management Program (RMP) is a daunting task. The regulations are complicated and difficult to understand. The resources available to manage your program are limited. Your plant could be the target of a grueling PSM and RMP compliance audit by OSHA and/or the EPA, which could scrutinize your facility according to their stringent audit guidelines. Ask yourself some questions. . . * Is your municipal plant or industrial facility ready to meet new OSHA and EPA PSM/RMP regulations? * Do you understand OSHA's and EPA's requirements? * Do you know how OSHA/EPA are interpreting PSM/RMP requirements? * Are you prepared for a possible audit? * Is your existing PSM/RMP comprehensive, maintainable and cost-effective? If you answered "no" to any of these, you need the expert guidance provided by A Guide to Compliance for Process Safety Management/Risk Management Planning (PSM/RMP) In recent years, chemical accidents that involved the release of toxic substances have claimed the lives of hundreds of employees and thousands of others worldwide. In order to prevent repeat occurrences of catastrophic chemical incidents, OSHA and the USEPA have joined forces to bring about the OSHA Process Safety Management Standard (PSM) and the USEPA Risk Management Program (RMP). Chemical disaster situations can occur due to human error in system operation and/or a malfunction in system equipment. Other emergency situations that must also be considered and planned for include fire, floods, hurricanes, earthquakes, tornadoes, snow/ice storms, avalanches, explosions, truck accidents, train derailments, airplane crashes, building collapses, riots, bomb threats, terrorism, and sabotage. Be prepared! * Determine the differences and similarities between OSHA's PSM and EPA's RMP regulations * Survey your facility to determine your needs * Plug your site-specific data into regulation templates * Prepare your data records for your PSM compliance package * Calculate your "Worst Case" scenarios * Assemble a viable PSM program in a logical, sequential, and correct manner * Supervise program implementation elements with the overall management system This user friendly, plain English, straightforward guide to new EPA and OSHA regulations describes, explains and demonstrates a tested, proven, workable methodology for installation of complete, correct safety and risk programs. It provides the public administrator, plant manager, plant engineer, and organization safety professionals with the tool needed to ensure full compliance with the requirements of both regulations. Those with interests in HazMat response and mitigation procedures will also find it of use. This guidebook is designed to be applicable to the needs of most operations involved in the production, use, transfer, storage, and processing of hazardous materials. It addresses Process Safety Management and Risk Management Planning for facilities handling hazardous materials, and describes the activities and approach to use within U.S. plants and companies of all sizes. From the Author This guidebook is designed to enable the water, wastewater, and general industry person who has been assigned the task of complying with these new rules to accomplish this compliance effort in the easiest most accurate manner possible. A Guide to Compliance for Process Safety Management/Risk Management Planning (PSM/RMP) is user-friendly. This How-To-Do-It guide will assist those who are called upon to design, develop, and install PSM and RMP systems within their companies or plants. It describes, explains, and demonstrates a proven methodology: an example that actually works and has been tested. More than anything else, this guidebook really is a "Template." It provides a pattern that can be used to devise a compliance package that is accurate. Simply stated: like the standard template, this guidebook can provide the foundation, the border, the framework from which any covered organization's PSM and RMP effort can be brought into proper compliance. The user simply "plugs in" site specific information into the model presented in this guidebook. This guidebook first shows that PSM and RMP are similar and are interrelated in many ways and different in only a few ways. Many of the processes listed in PSM are also listed in RMP; the additional RMP processes are in industry sectors that have a significant accident history Along with showing the similarities and interrelationships between PSM and RMP, the requirements of RMP that are in addition to those listed in PSM are discussed. This guidebook also discusses the RMP requirement for off-site consequence analysis and the methodology that can be utilized in performing it. If the PSM project team follows this format, it will be able to assemble a viable PSM program in a logical, sequential, and correct manner.
This book discusses the fundamental skills, techniques, and tools of auditing, and the characteristics of a good process safety management system. A variety of approaches are given so the reader can select the best methodology for a given audit. This book updates the original CCPS Auditing Guideline project since the implementation of OSHA PSM regulation, and is accompanied by an online download featuring checklists for both the audit program and the audit itself. This package offers a vital resource for process safety and process development personnel, as well as related professionals like insurers.
When you need accurate, up-to-date information in the rapidly changing field of asset protection, you need the most authoritative resource available. You need Safety, Health, and Asset Protection: Management Essentials, Second Edition. It covers regulatory compliance, technical standards, legal aspects, risk management, and training requirements. T
Building on the last 15 years of industry knowledge of both OSHA's PSM and EPA's RMP standards, IIAR's Process Safety Management and Risk Management Program Guidelines comes replete with the benefit of experience from many industry leaders who have developed both consolidated and individual PSM/ RMP programs successfully. A useful too, this new approach to the Process Safety Management and Risk Management Program Guidelines provides a template for end users to update or create PSM/RMP programs that will aid in Practically applying management procedures in direct response to PSM/RMP rules and regulations and in establishing and maintaining a safe ammonia refrigeration facility. IIAR can help you build a PSM/RMP management program for success.
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.
OSHA issued in 1992, the Process Safety Management (PSM) of Highly Hazardous Substances. This rule requires owners/operators of facilities that handle hazardous chemicals in quantities greater than the listed thresholds to establish all the elements of a PSM. EPA has issued in June 1996, the rules for a Risk Management Program which also refers to specific substances and threshold quantities. These rules are applicable to all the facilities that use or store any of 139 regulated substances at quantities ranging from 100 lb to 10,000 lb. The RMP rule covers off-site hazards, while the OSHA Process Safety Management (PSM) rule covers worker safety issues within the plant boundary. Some of the listed substances may be found in photovoltaic manufacturing facilities. This brief report presents the basic elements of these two rules and discusses their potential applicability in the photovoltaic industry.
At last, smaller chemical processing operations have truly easy access to process safety and risk management programs tailored to meet their needs. Written as a "how to" book with checklists, it offers sufficient information for managers of facilities with small chemical operations to implement a process safety program and meet existing regulations.