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Advanced Modeling and Optimization of Manufacturing Processes presents a comprehensive review of the latest international research and development trends in the modeling and optimization of manufacturing processes, with a focus on machining. It uses examples of various manufacturing processes to demonstrate advanced modeling and optimization techniques. Both basic and advanced concepts are presented for various manufacturing processes, mathematical models, traditional and non-traditional optimization techniques, and real case studies. The results of the application of the proposed methods are also covered and the book highlights the most useful modeling and optimization strategies for achieving best process performance. In addition to covering the advanced modeling, optimization and environmental aspects of machining processes, Advanced Modeling and Optimization of Manufacturing Processes also covers the latest technological advances, including rapid prototyping and tooling, micromachining, and nano-finishing. Advanced Modeling and Optimization of Manufacturing Processes is written for designers and manufacturing engineers who are responsible for the technical aspects of product realization, as it presents new models and optimization techniques to make their work easier, more efficient, and more effective. It is also a useful text for practitioners, researchers, and advanced students in mechanical, industrial, and manufacturing engineering.
This book provides a detailed understanding of optimization methods as they are implemented in a variety of manufacturing, fabrication and machining processes. It covers the implementation of statistical methods, multi-criteria decision making methods and evolutionary techniques for single and multi-objective optimization to improve quality, productivity, and sustainability in manufacturing. It reports on the theoretical aspects, special features, recent research and latest development in the field. Optimization of Manufacturing Processes is a valuable source of information for researchers and practitioners, as it fills the gap where no dedicated book is available on intelligent manufacturing/modeling and optimization in manufacturing. Readers will develop an understanding of the implementation of statistical and evolutionary techniques for modeling and optimization in manufacturing.
The manufacturing system is going through substantial changes and developments in light of Industry 4.0. Newer manufacturing technologies are being developed and applied. There is a need to optimize these techniques when applied in different circumstances with respect to materials, tools, product configurations, and process parameters. This book covers computational intelligence applied to manufacturing. It discusses nature-inspired optimization of processes and their design and development in manufacturing systems. It explores all manufacturing processes, at both macro and micro levels, and offers manufacturing philosophies. Nonconventional manufacturing, real industry problems and case studies, research on generative processes, and relevance of all this to Industry 4.0 is also included. Researchers, students, academicians, and industry professionals will find this reference title very useful.
Mechanical design includes an optimization process in which designers always consider objectives such as strength, deflection, weight, wear, corrosion, etc. depending on the requirements. However, design optimization for a complete mechanical assembly leads to a complicated objective function with a large number of design variables. It is a good practice to apply optimization techniques for individual components or intermediate assemblies than a complete assembly. Analytical or numerical methods for calculating the extreme values of a function may perform well in many practical cases, but may fail in more complex design situations. In real design problems, the number of design parameters can be very large and their influence on the value to be optimized (the goal function) can be very complicated, having nonlinear character. In these complex cases, advanced optimization algorithms offer solutions to the problems, because they find a solution near to the global optimum within reasonable time and computational costs. Mechanical Design Optimization Using Advanced Optimization Techniques presents a comprehensive review on latest research and development trends for design optimization of mechanical elements and devices. Using examples of various mechanical elements and devices, the possibilities for design optimization with advanced optimization techniques are demonstrated. Basic and advanced concepts of traditional and advanced optimization techniques are presented, along with real case studies, results of applications of the proposed techniques, and the best optimization strategies to achieve best performance are highlighted. Furthermore, a novel advanced optimization method named teaching-learning-based optimization (TLBO) is presented in this book and this method shows better performance with less computational effort for the large scale problems. Mechanical Design Optimization Using Advanced Optimization Techniques is intended for designers, practitioners, managers, institutes involved in design related projects, applied research workers, academics, and graduate students in mechanical and industrial engineering and will be useful to the industrial product designers for realizing a product as it presents new models and optimization techniques to make tasks easier, logical, efficient and effective. .
This book covers various multiple-criteria decision making (mcdm) methods for modeling and optimization of advanced manufacturing processes (AMPs). Processes such as non-conventional machining, rapid prototyping, environmentally conscious machining and hybrid machining are finally put together in a single book. It highlights the research advances and discusses the published literature of the last 15 years in the field. Case studies of real life manufacturing situations are also discussed.
Optimization for advanced manufacturing processes in fabrication is becoming increasingly important around the world across a range of industries because of its improved productivity, capabilities, efficacy, and sustainability characteristics. This new book explains how to optimize various industrial systems and processes utilizing new significant statistical and evolutionary methodologies. Statistical, multi-criteria decision-making, and evolutionary strategies for single- and multi-objective optimization are covered here, with relevant theoretical details, salient characteristics, implementation processes, effectiveness studies, and results in manufacturing. The chapters present a variety of advanced manufacturing processes and optimization techniques. Processes are described with basic explanations, characteristics, and applications in various technological and biomedical domains. The chapters address the processes prediction of mechanical properties, design and development of tools, impact of power supply, increasing machining precision and efficiency, genetic algorithm optimization, additive manufacturing, and much more. Providing a comprehensive study of advanced manufacturing processes, this volume is a valuable reference for engineers and R&D researchers involved in optimization for advanced manufacturing processes as well as for academics and postgraduate-level students in mechanical engineering, manufacturing engineering, and machining processes.
All machining process are dependent on a number of inherent process parameters. It is of the utmost importance to find suitable combinations to all the process parameters so that the desired output response is optimized. While doing so may be nearly impossible or too expensive by carrying out experiments at all possible combinations, it may be done quickly and efficiently by using computational intelligence techniques. Due to the versatile nature of computational intelligence techniques, they can be used at different phases of the machining process design and optimization process. While powerful machine-learning methods like gene expression programming (GEP), artificial neural network (ANN), support vector regression (SVM), and more can be used at an early phase of the design and optimization process to act as predictive models for the actual experiments, other metaheuristics-based methods like cuckoo search, ant colony optimization, particle swarm optimization, and others can be used to optimize these predictive models to find the optimal process parameter combination. These machining and optimization processes are the future of manufacturing. Data-Driven Optimization of Manufacturing Processes contains the latest research on the application of state-of-the-art computational intelligence techniques from both predictive modeling and optimization viewpoint in both soft computing approaches and machining processes. The chapters provide solutions applicable to machining or manufacturing process problems and for optimizing the problems involved in other areas of mechanical, civil, and electrical engineering, making it a valuable reference tool. This book is addressed to engineers, scientists, practitioners, stakeholders, researchers, academicians, and students interested in the potential of recently developed powerful computational intelligence techniques towards improving the performance of machining processes.
Nature-Inspired Optimization in Advanced Manufacturing Processes and Systems Subject Guide: Engineering—Industrial and Manufacturing The manufacturing system is going through substantial changes and developments in light of Industry 4.0. Newer manufacturing technologies are being developed and applied. There is a need to optimize these techniques when applied in different circumstances with respect to materials, tools, product configurations, and process parameters. This book covers computational intelligence applied to manufacturing. It discusses nature-inspired optimization of processes and the design and development in manufacturing systems. It explores all manufacturing processes, at both macro and micro levels, and offers manufacturing philosophies. Nonconventional manufacturing, real industry problems and case studies, research on generative processes, and relevance of all this to Industry 4.0, is also included. Researchers, students, academicians, and industry professionals will find this reference title very useful.
This book covers various multiple-criteria decision making (mcdm) methods for modeling and optimization of advanced manufacturing processes (AMPs). Processes such as non-conventional machining, rapid prototyping, environmentally conscious machining and hybrid machining are finally put together in a single book. It highlights the research advances and discusses the published literature of the last 15 years in the field. Case studies of real life manufacturing situations are also discussed.
Effective utilization of equipment is critical to any manufacturing operation, especially with today's sophisticated, high-cost equipment and increased global competition. To meet these challenges in the manufacturing industry, you must understand and implement the myriad conventional and intelligent techniques for different types of manufacturing problems. Manufacturing Optimization Through Intelligent Techniques covers design of machine elements, integrated product development, machining tolerance allocation, selection of operating parameters for CNC machine tools, scheduling, part family formation, selection of robot coordinates, robot trajectory planning and both conventional and intelligent techniques, providing the tools to design and implement a suitable optimization technique. The author explores how to model optimization problems, select suitable techniques, develop the optimization algorithm and software, and implement the program. The book delineates five new techniques using examples taken from the literature for optimization problems in design, tolerance allocation; selection of machining parameters, integrated product development, scheduling, concurrent formation of machine groups and part families, selection of robot co-ordinates, robot trajectory planning and intelligent machining. All the manufacturing functions described have been successfully solved by Genetic Algorithm. Other intelligent techniques have been implemented only for solving certain types of problems: simulated annealing; design and scheduling, particle swarm optimization and ant colony optimization; tolerance allocation and tabu search; as well as machining parameters optimization. After reading this book, you will understand the different types of manufacturing optimization problems as well as the conventional and intelligent techniques suitable for solving them. You will also be able to develop and implement effective optimization procedures and algorithms for a wide variety of problems in design manufacturing.