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This is a comprehensive textbook catering for BTEC students at NIII and Higher National levels, advanced City and Guilds courses, and the early years of degree courses. It is also ideal for use in industrial retraining and post-experience programmes.
Offers instruction in manufacturing engineering management strategies to help the student optimize future manufacturing processes and procedures. This edition includes innovations that have changed management's approach toward the uses of manufacturing engineering within the business continuum.
Provides the ideas, guidelines and techniques you need to capture the full potential of your CNC equipment. Nearly every aspect of CNC operations is addressed and the book is organized so you can use it as a step-by-step guide to efficient CNC utilization or as a shop floor reference for continuous improvement. Hundreds of specific utilization-boosting techniques are detailed.
Until now, parametric programming has been the best-kept secret of CNC! This new book demystifies this simple yet sophisticated programming tool in an easy-to-understand tutorial format, and presents a comprehensive how-to of parametric programming from a user's point of view. Focusing on three of the most popular versions of parametric programming - Fanuc's custom macro B. Okuma's user task 2, and Fadal's macro - the book describes what parametric programming is, what it can do, and how it does it more efficiently than manual programming. Along with a host of program-simplifying techniques included in the book, you're treated to descriptions of how to write, set-up and run general subprograms simulate the addition of control options and integrate higher level programming capabilities at G-code level.
Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.
The first part of this third volume focuses on the design of mechatronic components, in particular the feed drives of machine tools used to generate highly dynamic drive movements. Engineering guides for the selection and design of important machine components, the control technology of feed drives, and the measuring systems required for position capture are presented. Another focus is on process and diagnostic equipment for manufacturing machines and systems. The second part describes control concepts including programming methods for various applications of modern production systems. Programmable logic controllers (PLC), numerical controllers (NC) and robot controllers (RC) are part of these presentations. In the context of automated manufacturing systems, the various levels of the automation pyramid and the importance of control systems are also outlined. Finally, the volume deals with the engineering of machines and plants. The German Machine Tools and Production Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with colored technical illustrations throughout. This first English edition is a translation of the German ninth edition.
Knowledge of CNC programming using software packages, programmable machine control and computer aided inspection are essential for the effective operation of CNC machines. This book focuses on CNC machine tools. It highlights the training requirements of technicians and engineers in tools manufacturing.
Computer Numerical Control is a new introduction to the field, and covers the operation and programming of the latest equipment. It is clearly written and well illustrated for the student or professional operator/programmer. Some of the many important features include an interesting history of the NC/CNC field, coverage of both mill and lathe programming, presentation of the latest in carbide cutting tools, integration of key ISO 9000 and related statistical process control information, review of essential math as needed, good coverage of turning centers to help the reader understand the machine environment, and balanced approach to EDM covers both operation and programming. Also enclosed is a disk that simulates machine movement in response to various operating codes.
Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. “Theory and Design of CNC Systems” covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for the development of conversational programming methods. The concepts and primary elements of STEP-NC are also introduced. A collaboration of several authors with considerable experience in CNC development, education, and research, this highly focused textbook on the principles and development technologies of CNC controllers can also be used as a guide for those working on CNC development in industry.