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Mechanical alloying (or mechanical milling) was invented in the 1970's as a method to develop dispersion-strengthened high temperature alloys with unique properties. With the discovery of formation of amorphous alloys using this technique, it has received new research interest in developing different material systems. Potential applications of this technique have been demonstrated in different areas of materials research. This book is intended as an introduction to mechanical alloying technique used in difference areas. This book contains basic information on the preparation of materials using the mechanical alloying technique. It is useful not only to undergraduate and post-graduate students, but also to scientists and engineers who wish to gain some understanding on the basic process and mechanisms of the process. The book begins with a brief introduction to provide a historical background understanding to the development of the mechanical alloying process. The experimental set-up in the alloying process is important. Currently there are different types of ball mills available. Some of them are specially designed for mechanical alloying process. Since the resultant materials are milling intensity and milling temperature dependent, ball mills should be carefully selected in order to obtain the desired materials and structures. This is discussed in chapter 2. The actual mechanical alloying process is being considered in Chapter 3. As it is essential to understand the use of processing control agents, the physical properties of some commonly used processing control agents are listed.
This book surveys the broad field of mechanical alloying from a scientific and technological perspective to form a timely and comprehensive resource valuable to both students and researchers. The treatment progresses from the historical background through a description of the process, the different metastable effects produced, and the mechanisms of
This book is a detailed introduction to mechanical alloying, offering guidelines on the necessary equipment and facilities needed to carry out the process and giving a fundamental background to the reactions taking place. El-Eskandarany, a leading authority on mechanical alloying, discusses the mechanism of powder consolidations using different powder compaction processes. A new chapter will also be included on thermal, mechanically-induced and electrical discharge-assisted mechanical milling. Fully updated to cover recent developments in the field, this second edition also introduces new and emerging applications for mechanical alloying, including the fabrication of carbon nanotubes, surface protective coating and hydrogen storage technology. El-Eskandarany discusses the latest research into these applications, and provides engineers and scientists with the information they need to implement these developments. The industrial applications of nanocrystalline and metallic glassy powders are presented. The book also contains over 200 tables and graphs to illustrate the milling processes and present the properties and characteristics of the resulting materials. - Guides readers through each step of the mechanical alloying process, covering best practice techniques and offering guidelines on the required equipment - Tables and graphs are used to explain the stages of the milling processes and provide an understanding of the properties and characteristics of the resulting materials - A comprehensive update on the previous edition, including new chapters to cover new applications
Unique in bringing about a solid-state reaction at room temperature, mechanical alloying produces powders and compounds difficult or impossible to obtain by conventional techniques. Immediate and cost-effective industry applications of the resultant advanced materials are in cutting tools and high performance aerospace products such as metal matrix armor and turbine blades. The book is a guided introduction to mechanical alloying, covering material requirements equipment, processing, and engineering properties and characteristics of the milled powders. Chapters 3 and 4 treat the fabrication of nanophase materials and nanophase composite materials. Chapter 8 provides extensive coverage of metallic glass substances.This book is ideal for materials scientists in industry and in research, design, processing, and plant engineers in the cutting tools and aerospace industries as well as senior level students in metallurgical and mechanical materials engineering. The book will especially benefit metallurgists unacquainted with ball milling fabrication.
Compiling presentations from scientists, engineers, and manufacturers, this book will include papers on powder making, powder conditions, reactive powder handling, powder characterization, hot and cold uniaxial pressing, hot and cold isostatic pressing, powder rolling, extrusion, sintering, heat treatment and processing facilities, rapid and directional solidification, consolidation, in-situ synthesis of composites, ceramics and intermetallics, atmospheric and low-pressure plasma spray, flame spray, wire-arc spray, alloy and materials development, mechanical behavior of bulk powder-based materials, physical-based mathematical models, theories, simulation, micromechanisms, and end-use products. From Materials Science & Technology 2003 to be held in Chicago, Illinois, November 9-12, 2003.
Mechanochemical processing is a novel and cost effective method of producing a wide range of nanopowders. It involves the use of a high energy ball mill to initiate chemical reactions and structural changes. High energy ball milling: Mechanochemical processing of nanopowders reviews the latest techniques in mechanochemistry and how they can be applied to the synthesis and processing of various high-tech materials.Part one discusses the basic science of mechanochemistry with chapters on such topics as the mechanism and kinetics of mechanochemical processes, kinetic behaviour in mechanochemically-induced structural and chemical transformations and materials design through mechanochemical processing. Part two reviews mechanochemical treatment of different materials including synthesis of complex ceramic oxides, production of intermetallic compound powders, synthesis of organic compounds, synthesis of metallic-ceramic composite powders and activation of covalent bond-based materials. Part three covers mechanochemical processes in metal powder systems and other applications with coverage of topics such as plating and surface modification using ultrasonic vibrations, activated powders as precursors for spark plasma sintering, titanium dioxide photocatalyst synthesis by mechanochemical doping and synthesis of materials for lithium-ion batteries.With its distinguished editor and international team of contributors, High energy ball milling: Mechanochemical processing of nanopowders is a standard reference for all those involved in the production of ceramic and metallic components using sintering and other powder metallurgy techniques to produce net shape components. - Examines the latest techniques in mechanochemistry and how they can be applied to the synthesis and processing of various high-tech materials - Discusses the basic science of mechanochemistry including kinetic behaviour, processes and mechanisms and materials design through mechanochemical processing - Reviews mechanochemical treatment of different materials including synthesis of ceramic oxides, organic compounds and metallic-ceramic composite powders
The manufacture and use of the powders of non-ferrous metals has been taking place for many years in what was previously Soviet Russia, and a huge amount of knowledge and experience has built up in that country over the last forty years or so. Although accounts of the topic have been published in the Russian language, no English language account has existed until now.Six prominent academics and industrialists from the Ukraine and Russia have produced this highly-detailed account which covers the classification, manufacturing methods, treatment and properties of the non-ferrous metals ( aluminium, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, lead, tin, bismuth, noble metals and earth metals).The result is a formidable reference source for those in all aspects of the metal powder industry. - Covers the manufacturing methods, properties and importance of the following metals: aluminium, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, noble metals, rare earth metals, lead, tin and bismuth - Expert Russian team of authors, all very experienced - English translation and update of book previously published in Russian
Alloying: Understanding the Basics is a comprehensive guide to the influence of alloy additions on mechanical properties, physical properties, corrosion and chemical behavior, and processing and manufacturing characteristics. The coverage considers "alloying" to include any addition of an element or compound that interacts with a base metal to influence properties. Thus, the book addresses the beneficial effects of major alloy additions, inoculants, dopants, grain refiners, and other elements that have been deliberately added to improve performance, as well the detrimental effects of minor elements or residual (tramp) elements included in charge materials or that result from improper melting or refining techniques. The content is presented in a concise, user-friendly format. Numerous figures and tables are provided. The coverage has been weighted to provided the most detailed information on the most industrially important materials.
Mechanical alloying is a technique of producing alloys and compounds that permits the development of metastable materials (with amorphous or nanocrystalline microstructure) or the fabrication of solid solutions with extended solubility. The elements or compounds to be mixed (usually as powders) are introduced in jars usually under a controlled atmosphere. Regarding the scope of this book, advanced materials have been developed by mechanical alloying: Fe-X-B-Cu (X = Nb, NiZr) nanocrystalline alloys, mixtures of the binary Fe-Mn and Fe-Cr alloys with chromium and manganese nitrides, Mn-Al-Co and Mn-Fe alloys, non-equiatomic refractory high-entropy alloys, nanocrystalline Fe-Cr steels, nanaocrystalline Mn-Co-Fe-Ge-Si alloys, Al-Y2O3 nanocomposite, and hydride-forming alloys. Likewise, production conditions and ulterior treatments can provide readers interesting ideas about the procedure to produce alloys with specific microstructure and functional behavior (mechanical, magnetic, corrosion resistance, hydrogen storage, magnetocaloric effect, wastewater treatment, and so on). As an example, to obtain the improvement in the functional properties of the alloys and compounds, sometimes controlled annealing is needed (annealing provokes the relaxation of the mechanical-induced strain). Furthermore, the powders can be consolidated (press, spark plasma sintering, and microwave sintering) to obtain bulk materials.