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The American Foundry Society has long been committed to creating and maintaining procedures for mold and core testing. This updated version of the AFS Mold and Core Test Handbook is the direct result of dedicated foundry sand control testing and research that dates back to 1921. It is the product of the faithful and purposeful work of AFS Molding Methods & Materials Division committee members. The test procedures contained in this handbook describe the latest accepted methods for testing foundry sands. These tests and methodologies are the metalcasting industry standards for sand testing and evaluation. Used by foundries around the world, these protocols provide a strong benchmark for operating foundries to measure mold and core effectiveness.
The Foseco Ferrous Foundryman's Handbook is a practical reference book for all those concerned with making castings in any of the commonly used alloys, by any of the usual moulding methods. International SI units are used throughout, but in almost all cases conversions to the more familiar Metric and Imperial units are given. Wherever possible, Casting Alloy Specifications include equivalent specifications for several countries as well as international specifications. Individual chapters cover the casting of light alloys, copper-based alloys, all types of cast-iron and steel. For each group of alloys, specifications and typical applications are described, together with details of melting practice, metal treatment and casting practice. Sand moulding materials, including green sand and chemically bonded sands are also included.
This book on Applied Clay Mineralogy is comprehensive. It covers the structure, composition, and physical and chemical properties of kaolinite, halloysite, ball clays; bentonites including sodium montmorillonite, calcium montmorillonite, and hectorite; and palygorskite and sepiolite. There is also a short chapter on common clays which are used for making structural clay products and lightweight aggregate. The location and geology of the major clay deposits that are marketed worldwide and regionally include kaolins from the United States, Southwest England, Brazil, and the Czech Republic along with halloysite from New Zealand and ball clays from the US, England, Germany, and Ukraine. Bentonites from the U.S. and Europe are included along with palygorskite and sepiolite from the U.S., China, Senegal, and Spain. The mining and processing of the various clays are described. Extensive discussions of the many applications of the clays are included. The appendices cover the important laboratory tests that are used to identify and evaluate the various types of clay. Many figures are included covering electron micrographs, processing flow sheets, stratigraphy, and location maps. * Provides the structure and composition of clay minerals, as well as their phyisical and chemical properties * Discusses pplications for Kaolin, Bentonite, Palygorskite and Sepiolite * Contains appendixes of laboratory tests and procedures, as well as a test for common clays
This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.
Reviewing an extensive array of procedures in hot and cold forming, casting, heat treatment, machining, and surface engineering of steel and aluminum, this comprehensive reference explores a vast range of processes relating to metallurgical component design-enhancing the production and the properties of engineered components while reducing manufacturing costs. It surveys the role of computer simulation in alloy design and its impact on material structure and mechanical properties such as fatigue and wear. It also discusses alloy design for various materials, including steel, iron, aluminum, magnesium, titanium, super alloy compositions and copper.
X-ray diffraction is a useful and powerful analysis technique for characterizing crystalline materials commonly employed in MSE, physics, and chemistry. This informative new book describes the principles of X-ray diffraction and its applications to materials characterization. It consists of three parts. The first deals with elementary crystallography and optics, which is essential for understanding the theory of X-ray diffraction discussed in the second section of the book. Part 2 describes how the X-ray diffraction can be applied for characterizing such various forms of materials as thin films, single crystals, and powders. The third section of the book covers applications of X-ray diffraction. The book presents a number of examples to help readers better comprehend the subject. X-Ray Diffraction for Materials Research: From Fundamentals to Applications also • provides background knowledge of diffraction to enable nonspecialists to become familiar with the topics • covers the practical applications as well as the underlying principle of X-ray diffraction • presents appropriate examples with answers to help readers understand the contents more easily • includes thin film characterization by X-ray diffraction with relevant experimental techniques • presents a huge number of elaborately drawn graphics to help illustrate the content The book will help readers (students and researchers in materials science, physics, and chemistry) understand crystallography and crystal structures, interference and diffraction, structural analysis of bulk materials, characterization of thin films, and nondestructive measurement of internal stress and phase transition. Diffraction is an optical phenomenon and thus can be better understood when it is explained with an optical approach, which has been neglected in other books. This book helps to fill that gap, providing information to convey the concept of X-ray diffraction and how it can be applied to the materials analysis. This book will be a valuable reference book for researchers in the field and will work well as a good introductory book of X-ray diffraction for students in materials science, physics, and chemistry.
This book covers an important and frequently overlooked area of welding - the repair of moulds, tools and dies. Because two rather different trades overlap in this process - welding and toolmaking, the materials and techniques involved have tended to be obscured. For many years, toolmakers and tool users have had to rely on the small number of specialist welders who do understand exactly what welding repair involves and have the skills to carry it out.Understanding the technical side of tool steels is frequently a problem for welders and understanding the practical side of welding can be a problem for machinists. This book has been written so that specialists from both sides can get to grips with the techniques and procedures involved.The Handbook of mould, tool and die repair welding is designed to save companies time and money by: - Acting as a training aid so that repairs can be carried out in-house - Reducing the need to send work out and the costs involved - Reducing the production time lost when repairs are required - Providing clear diagrams and a user-friendly style to make the techniques easily understoodIt is an essential resource for Tool Room Managers and Foremen as well as maintenance and repair welding specialists. - Comprehensive tool metal welder's reference work - Written for the shop floor, by the shop floor - Practical, easy to understand techniques designed to save time and money