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The aim of Modeling and Simulation of Microstructure Evolution in Solidifying Alloys is to describe in a clear mathematical language the physics of the solidification structure evolution of cast alloys. The concepts and methodologies presented here for the net-shaped casting and the ingot remelt processes can be applied, with some modifications, to model other solidification processes such as welding and deposition processes. Another aim of the book is to provide simulation examples of the solidification structure modeling in some crucial commercial casting technologies as well as to provide practical techniques for controlling the structure formation during the solidification processes.
This collection presents contributions on computational fluid dynamics (CFD) modeling and simulation of engineering processes from researchers and engineers involved in the modeling of multiscale and multiphase phenomena in material processing systems. The following processes are covered: Additive Manufacturing (Selective Laser Melting and Laser Powder Bed Fusion); Ironmaking and Steelmaking (Ladle Metallurgical Furnace, EAF, Continuous Casting, Blown Converter, Reheating Furnace, Rotary Hearth Furnace); Degassing; High Pressure Gas Atomization of Liquid Metals; Electroslag Remelting; Electrokinetic Deposition; Friction Stir Welding; Quenching; High Pressure Die Casting; Core Injection Molding; Evaporation of Metals; Investment Casting; Electromagnetic Levitation; Ingot Casting; Casting and Solidification with External Field (electromagnetic stirring and ultrasonic cavitation) Interaction and Microstructure Evolution The collection also covers applications of CFD to engineering processes, and demonstrates how CFD can help scientists and engineers to better understand the fundamentals of engineering processes.
Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. - Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures - Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals - Includes simulation results, experimental data and case studies
Casting Aluminum Alloys, Second Edition, the follow up to the fall 2007 work on the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing, discusses findings from the past decade, including sections on new casting alloys, novel casting technologies, and new methods of alloys design. The book also includes other hot topics, such as the implementation of computational technologies for the calculation of phase equilibria and thermodynamic properties of alloys, the development of software for calculation of diffusion processes in aluminum alloys, computational modeling of solidification microstructure and texture evolution of multi-component aluminum materials. In addition to changes in computational predictive abilities, there is a review of novel casting aluminum alloy compositions and properties, as well as descriptions of new casting technologies and updates to coverage on the mechanical properties of aluminum casting alloys. - Presents a discussion of thermodynamic calculations used for assessing non-equilibrium solidifications of casting aluminum alloys - Expands coverage of mathematical models for alloy mechanical properties, helping facilitate the selection of the best prospective candidate for new alloy development - Contains a new section that describes the self-consistent evaluation of phase equilibria and thermodynamic properties of aluminum alloys
The 3rd edition of this popular textbook covers current topics in all areas of casting solidification. Partial differential equations and numerical analysis are used extensively throughout the text, with numerous calculation examples, to help the reader in achieving a working knowledge of computational solidification modeling. The features of this new edition include: • new chapters on semi-solid and metal matrix composites solidification • a significantly extended treatment of multiscale modeling of solidification and its applications to commercial alloys • a survey of new topics such as solidification of multicomponent alloys and molecular dynamic modeling • new theories, including a theory on oxide bi-films in the treatment of shrinkage problems • an in-depth treatment of the theoretical aspects of the solidification of the most important commercial alloys including steel, cast iron, aluminum-silicon eutectics, and superalloys • updated tables of material constants.
The Magnesium Technology Symposium, the event on which this volume is based, is one of the largest yearly gatherings of magnesium experts in the world. Papers reflect all aspects of the field including primary production to applications, recycling, basic research findings, and industrialization. Readers will find broad coverage of current topics, including alloys and their properties, cast products and processing, wrought products and processing, corrosion and surface finishing, ecology, and more. New and emerging applications in such areas as hydrogen storage are also examined.
This collection presents papers from the 150th Annual Meeting & Exhibition of The Minerals, Metals & Materials Society.
PRICM-8 features the most prominent and largest-scale interactions in advanced materials and processing in the Pacific Rim region. The conference is unique in its intrinsic nature and architecture which crosses many traditional discipline and cultural boundaries. This is a comprehensive collection of papers from the 15 symposia presented at this event.