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This landmark publication distills the body of knowledge that characterizes mineral processing and extractive metallurgy as disciplinary fields. It will inspire and inform current and future generations of minerals and metallurgy professionals. Mineral processing and extractive metallurgy are atypical disciplines, requiring a combination of knowledge, experience, and art. Investing in this trove of valuable information is a must for all those involved in the industry—students, engineers, mill managers, and operators. More than 192 internationally recognized experts have contributed to the handbook’s 128 thought-provoking chapters that examine nearly every aspect of mineral processing and extractive metallurgy. This inclusive reference addresses the magnitude of traditional industry topics and also addresses the new technologies and important cultural and social issues that are important today. Contents Mineral Characterization and AnalysisManagement and ReportingComminutionClassification and WashingTransport and StoragePhysical SeparationsFlotationSolid and Liquid SeparationDisposalHydrometallurgyPyrometallurgyProcessing of Selected Metals, Minerals, and Materials
Mechanical activation of solids is a part of mechanochemistry, the science with a sound theoretical foundation exhibiting a wide range of potential application. Mechanical activation itself is an innovative procedure where an improvement in technological processes can be attained via a combination of new surface area and defects formation in minerals. Mechanical activation is of exceptional importance in extractive metallurgy and mineral processing and this area forms the topic of this book and is the result of more than twenty years of research and graduate teaching in the field. In pyrometallurgy, the mechanical activation of minerals makes it possible to reduce their decomposition temperatures or causes such a degree of disordering that the thermal activation may be omitted entirely. The potential mitigation of environmental pollutants is becoming increasingly important in this context. The lowering of reaction temperatures, the increase of the rate and amount of solubility, preparation of water soluble compounds, the necessity for simpler and less expensive reactors and shorter reaction times are some of the advantages of mechanical activation in hydrometallurgy. The environmental aspects of these processes are particularly attractive. Several industrial processes are examined and their flowsheets are presented as succesful of activation. In these processes, the introduction of a mechanical activation step into the technological cycle significantly modifies the subsequent steps. The book is designed for researchers, teachers, operators and students in the areas of extractive metallurgy, mineral processing, mineralogy, solid state chemistry and materials science.It will encourage newcomers to the mechanochemistry to do useful research and discover novel applications in this field.
This book describes and explains the methods by which three related ores and recyclables are made into high purity metals and chemicals, for materials processing. It focuses on present day processes and future developments rather than historical processes. Nickel, cobalt and platinum group metals are key elements for materials processing. They occur together in one book because they (i) map together on the periodic table (ii) occur together in many ores and (iii) are natural partners for further materials processing and materials manufacturing. They all are, for example, important catalysts – with platinum group metals being especially important for reducing car and truck emissions. Stainless steels and CoNiFe airplane engine super alloys are examples of practical usage. The product emphasises a sequential, building-block approach to the subject gained through the author's previous writings (particularly Extractive Metallurgy of Copper in four editions) and extensive experience. Due to the multiple metals involved and because each metal originates in several types of ore – e.g. tropical ores and arctic ores this necessitates a multi-contributor work drawing from multiple networks and both engineering and science. - Synthesizes detailed review of the fundamental chemistry and physics of extractive metallurgy with practical lessons from industrial consultancies at the leading international plants - Discusses Nickel, Cobalt and Platinum Group Metals for the first time in one book - Reviews extraction of multiple metals from the same tropical or arctic ore - Industrial, international and multidisciplinary focus on current standards of production supports best practice use of industrial resources
A completely revised and up-to-date edition containing comprehensive industrial data. The many significant changes which occurred during the 1980s and 1990s are chronicled. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The volume targets the recycling of copper and copper alloy scrap as an increasingly important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics.Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.
Here is the information you need to face the ever-increasing technological, economic, environmental, and geopolitical challenges of this industry and ensure long-term productivity and growth for your organization. Mineral Processing and Extractive Metallurgy presents more than a century of innovation drivers that have advanced the mineral processing industry. Trends, developments, and improvements are discussed in depth, and likely areas for future innovations are explored. This proceedings from the successful 2013 symposium features more than 75 subject-matter experts. These authors share their knowledge, experience, and passion for the metallurgical industry. Topics include: Comminution equipment, modeling, and instrumentation Magnetic, electrostatic, density-based, dense medium, and liquid/solid separations Nickel and cobalt, zinc and lead, copper and rare earth hydrometallurgy, and gold and silver extraction Innovations in pyrometallurgy, copper smelting, and the iron and steel industry, and refining of platinum group metals Process mineralogy and laboratory automation, analytical chemistry, and measurement of mineral structure and surface chemistry Environmental breakthroughs in acid rock drainage, tailings management, water and brine treatment, chemical and bacterial water treatment, and air pollution control The papers are accompanied by abundant full-color photographs, figures, illustrations, charts, and author biographies.
Primarily intended for the undergraduate students of metallurgical and materials engineering, this textbook will help the students to grasp the subject matter of extractive metallurgy in a simple and easy-to-understand manner. It presents a comprehensive view of extractive metallurgy, especially principles and fundamental aspects, in a concise form. The book explains various concepts step by step by narrating their importance. Even without much of background in specialized subjects, the students will be able to understand the topics without any difficulty. It covers a brief summary of the metallurgical processes including physical chemistry, thermodynamics, kinetics, and heat/mass balance. Many of the scientific and engineering aspects of unit processes have been discussed. Applications of metallurgical thermodynamics and kinetics to the process metallurgy are explained as well. All basic concepts and definitions related to metal extraction are also covered.
This collection presents papers from a symposium on extraction of rare metals as well as rare extraction processing techniques used in metal production. It covers metals essential for critical modern technologies including electronics, electric motors, generators, energy storage systems, and specialty alloys. ​Rare metals are the main building blocks of many emerging critical technologies and have been receiving significant attention in recent years. Much research in academia and industry is devoted to finding novel techniques to extract critical and rare metals from primary and secondary sources. The technologies that rely on critical metals are dominating the world, and finding a way to extract and supply them effectively is highly desirable and beneficial. Rapid development of these technologies entails fast advancement of the resource and processing industry for their building materials. Authors from academia and industry exchange knowledge on developing, operating, and advancing extractive and processing technologies. Contributions cover rare-earth elements (magnets, catalysts, phosphors, and others), energy storage materials (lithium, cobalt, vanadium, graphite), alloy elements (scandium, niobium, titanium), and materials for electronics (gallium, germanium, indium, gold, silver). The contributions also cover various processing techniques in mineral beneficiation, hydrometallurgy, separation and purification, pyrometallurgy, electrometallurgy, supercritical fluid extraction, and recycling (batteries, magnets, electrical and electronic equipment).
The history of gold begins in antiquity. Bits of gold were found in Spanish caves that were used by Paleolithic people around 40,000 B.C. Gold is the "child of Zeus," wrote the Greek poet Pindar. The Romans called the yellow metal aurum ("shining dawn"). Gold is the first element and first metal mentioned in the Bible, where it appears in more than 400 references. This book provides the most thorough and up-to-date information available on the extraction of gold from its ores, starting with the miner alogy of gold ores and ending with details of refining. Each chapter con cludes with a list of references including full publication information for all works cited. Sources preceded by an asterisk (*) are especially recom mended for more in-depth study. Nine appendices, helpful to both students and operators, complement the text. I have made every attempt to keep abreast of recent technical literature on the extraction of gold. Original publications through the spring of 1989 have been reviewed and cited where appropriate. This book is intended as a reference for operators, managers, and designers of gold mills and for professional prospectors. It is also designed as a textbook for extractive metallurgy courses. I am indebted to the Library of Engineering Societies in New York, which was the main source of the references in the book. The assistance of my son, Panos, in typing the manuscript is gratefully acknowledged.
The growth and development witnessed today in modern science, engineering, and technology owes a heavy debt to the rare, refractory, and reactive metals group, of which niobium is a member. Extractive Metallurgy of Niobium presents a vivid account of the metal through its comprehensive discussions of properties and applications, resources and resource processing, chemical processing and compound preparation, metal extraction, and refining and consolidation. Typical flow sheets adopted in some leading niobium-producing countries for the beneficiation of various niobium sources are presented, and various chemical processes for producing pure forms of niobium intermediates such as chloride, fluoride, and oxide are discussed. The book also explains how to liberate the metal from its intermediates and describes the physico-chemical principles involved. It is an excellent reference for chemical metallurgists, hydrometallurgists, extraction and process metallurgists, and minerals processors. It is also valuable to a wide variety of scientists, engineers, technologists, and students interested in the topic.