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A complete understanding of the fracture mechanisms of steel in the ductile/brittle transition region requires analysis not only of crack initiation, but also of crack propagation. This paper reviews micrographic and fractographic experiments that give insight into both phenomena, and suggests a frame-work through which both may be related. Unstable cleavage crack initiation can occur after some blunting of the original fatigue precrack or after some stable crack growth. In either event, instability appears to be triggered by the fracture of a brittle micro-constituent ahead of the precrack. The large scatter in reported KIc values within the transition region reflects the size distribution and relative scarcity of these trigger particles. While a large number of models have attempted to correlate toughness in the ductile/brittle transition regime to events occurring ahead of the crack tip, surprisingly little attention has been paid to events occurring behind the crack front. Fractographic evidence as well as metallographic sectioning of arrested cracks show that the mechanism of rapid crack propagation by cleavage is affected strongly by partial crack-plane deflection which leaves unbroken ligaments in its wake. The tearing of these ligaments by dimple-rupture is the dominant energy-absorbing mechanism. Etch-pit experiments using an Fe-Si alloy show that the crack-tip stress intensity based on plastic zone size is extremely low. Keywords: HSLA(High Strength Low Alloy), Ductile fracture, Shear fracture, Fracture toughness.
In this book the authors focus on the description of the physical nature of cleavage fracture to offer scientists, engineers and students a comprehensive physical model which vividly describes the cleavage microcracking processes operating on the local (microscopic) scale ahead of a defect. The descriptions of the critical event and the criteria for cleavage fracture will instruct readers in how to control the cleavage processes and optimize microstructure to improve fracture toughness of metallic materials. Physical (mechanical) processes of cleavage fracture operating on the local (microscopic) scale, with the focus on the crack nucleation and crack propagation across the particle/grain and grain/grain boundaries Critical event, i.e., the stage of greatest difficulty in forming the microcrack, which controls the cleavage fracture Criteria triggering the cleavage microcracking with incorporation of the actions of macroscopic loading environment into the physical model Effects of microstructure on the cleavage fracture, including the effects of grain size, second phase particles and boundary Comprehensive description of the brittle fracture emerging in TiAl alloys and TiNi memory alloys
An investigation of fracture properties of a quenched and tempered martensitic steel and copper precipitation on strengthened low carbon ferritic steel possessing similar yield strengths was conducted. The objective included evaluation of fracture toughness, and explanation of metallurgical mechanisms causing changes in relative fracture performance. A crack arrest toughness test procedure was developed to obtain full plate thickness, lower bound measurements of dynamic fracture toughness at various test temperatures. Micromechanisms of fracture processes were described using metallurgical analysis techniques. Keywords: crack arrest, crack initiation, cleavage fracture, and structural steel.
Fracture and Fatigue: Elasto-Plasticity, Thin Sheet and Micromechanisms Problems covers the proceedings of the Third Colloquium on Fracture. The book discusses the development and applications of fracture mechanics. The contents of the text are organized according to the areas of concerns. The first part deals with elasto-plastic fracture mechanics, which includes topics such as fracture mechanics in the elastic-plastic regime and sizing of the geometry dependence and significance of maximum load toughness values. Part II covers the micromechanisms of fracture, which includes the aspects of crack growth under monotonic loading and the effect of secondary hardening on the fracture toughness of a bainitic microstructure. Part III concerns itself with thin sheet fracture mechanics, which includes R-curves evaluation for center-cracked panels and use of the R-curve for design with contained yield. The book will be of great interest to researchers and professionals whose work involves fracture mechanics.
Advances in Research on the Strength and Fracture of Materials: Volume 1s—An Overview contains the proceedings of the Fourth International Conference on Fracture held at the University of Waterloo, Canada, in June 1977. The papers review the state of the art with respect to fracture in a wide range of materials such as metals and alloys, polymers, ceramics, and composites. This volume is comprised of 40 chapters and opens with a discussion on progress in the development of elementary fracture mechanism maps and their application to metal deformation processes, along with micro-mechanisms of fracture and the fracture toughness of engineering alloys. The next section is devoted to the fracture of large-scale structures such as steel structures, aircraft, cargo containment systems, nuclear reactors, and pressure vessels. Fracture at high temperatures and in sensitive environments is then explored, paying particular attention to creep failure by cavitation under non-steady conditions; the effects of hydrogen and impurities on brittle fracture in steel; and mechanism of embrittlement and brittle fracture in liquid metal environments. The remaining chapters consider the fracture of non-metallic materials as well as developments and concepts in the application of fracture mechanics. This book will be of interest to metallurgists, materials scientists, and structural and mechanical engineers.
This report assesses the current state of knowledge of the 'local approach' to cleavage fracture, reviews application to ferritic steels and their weldments and addresses limitations and disadvantages of the methodology.