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Recent advances in science and technology such as online monitoring techniques, coupling of various processing methods, surface characterization and measurement techniques have greatly promoted the development of ultraprecise machining technology. This precision now falls into the micrometer and nanometer range - hence the name micro & nanomachining technology (MNT). Machining is a complex phenomenon associated with a variety of different mechanical, physical, and chemical processes. Common principles defining control mechanisms such as O Jamie de geometry, Newton mechanics, Macroscopic Thermodynamics and Electromagnetics are not applicable to phenomena occurring at the nanometer scale whereas quantum effects, wave characteristics and the microscopic fluctuation become the dominant factors. A remarkable enhancement in computational capability through advanced computer hardware and high performance computation techniques (parallel computation) has enabled researchers to employ large scale parallel numerical simulations to investigate micro & nanomachining technologies and gain insights into related processes. Micro and Nanomachining Technology - Size, Model and Complex Mechanism introduces readers to the basics of micro & nanomachining (MNT) technology and covers some of the above techniques including molecular dynamics and finite element simulations, as well as complexity property and multiscale MNT methods. This book meets the growing need of Masters students or Ph.D. students studying nanotechnology, mechanical engineering or materials engineering, allowing them to understand the design and process issues associated with precision machine tools and the fabrication of precision components.
Beginning with an overview of nanomachining, this monograph introduces the relevant concepts from solid-state physics, thermodynamics, and lattice structures. It then covers modeling of thermal transport at the nanoscale and details simulations of different processes relevant to nanomachining. The final chapter summarizes the important points and discusses directions for future work to improve the modeling of nanomachining.
This book covers the recent developments in the production of micro and nano size products, which cater to the needs of the industry. The processes to produce the miniature sized products with unique characteristics are addressed. Moreover, their application in areas such as micro-engines, micro-heat exchangers, micro-pumps, micro-channels, printing heads and medical implants are also highlighted. The book presents such microsystem-based products as important contributors to a sustainable economy. The recent research in this book focuses on the development of new micro and nano manufacturing platforms while integrating the different technologies to manufacture the micro and nano components in a high throughput and cost effective manner. The chapters contain original theoretical and applied research in the areas of micro- and nano-manufacturing that are related to process innovation, accuracy, and precision, throughput enhancement, material utilization, compact equipment development, environmental and life-cycle analysis, and predictive modeling of manufacturing processes with feature sizes less than one hundred micrometers.
Special topic volume with invited peer reviewed papers only.
Microfabrication and precision engineering is an increasingly important area relating to metallic, polymers, ceramics, composites, biomaterials and complex materials. Micro-electro-mechanical-systems (MEMS) emphasize miniaturization in both electronic and mechanical components. Microsystem products may be classified by application, and have been applied to a variety of fields, including medical, automotive, aerospace and alternative energy. Microsystems technology refers to the products as well as the fabrication technologies used in production. With detailed information on modelling of micro and nano-scale cutting, as well as innovative machining strategies involved in microelectrochemical applications, microchannel fabrication, as well as underwater pulsed Laser beam cutting, among other techniques, Microfabrication and Precision Engineering is a valuable reference for students, researchers and professionals in the microfabrication and precision engineering fields. - Contains contributions by top industry experts - Includes the latest techniques and strategies - Special emphasis given to state-of-the art research and development in microfabrication and precision engineering
Presents new developments on machine tool vibration control based on discontinuous dynamical systems Machining instability is a topical area, and there are a wide range of publications that cover the topic. However, many of these previous studies have started by assuming that the behavior of the system can be linearised. Meanwhile, there are many recent advances in the fields of signal processing, nonlinear dynamics, and nonlinear control, all of which are relevant to the machining stability problem. This book establishes the fundamentals of cutting mechanics and machine tool dynamics in the simultaneous time-frequency domain. The new nonlinear control theory developed by the authors that facilitates simultaneous control of vibration amplitude in the time-domain and spectral response in the frequency-domain provides the foundation for the development of a controller architecture universally viable for the control of dynamic instability including bifurcation and chaos. Once parameters underlying the coupling, interaction, and evolution of different cutting states and between the tool and workpiece are established, they can then be incorporated into the architecture to create a control methodology that mitigate machining instability and enable robust, chatter-free machine tool design applicable in particular to high speed micro- and nano-machining. Presents new developments on machine tool vibration control based on discontinuous dynamical systems Provides a clear and concise approach to the understanding and control of machine tool and workpiece vibrations from an alternative view, contributing to an in-depth understanding of cutting dynamics and robust control of machining instability Equips the reader with the knowledge to understand the dynamics of cutting and operation of machine-tool systems in different conditions as well as the concept of cutting instability control Includes data examples in MATLAB coding
This introductory yet comprehensive book presents the fundamental concepts on the analysis and design of tribological systems. It is a unique blend of scientific principles, mathematical formulations and engineering practice. The text discusses properties and measurements of engineering surfaces, surface contact geometry and contact stresses. Besides, it deals with adhesion, friction, wear, lubrication and related interfacial pheno-mena. It also highlights recent developments like nanotribology and fractal analysis with great clarity. The book is intended as a text for senior under-graduate and postgraduate students of mechanical engineering, production/industrial engineering, metallurgy and material science. It can also serve as a reference for practising engineers and designers.
This book bridges the gap between the demand for micro-featured components on the one hand, and successful micromachining of miniature products on the other. In addition to covering micromachining in the broader sense, it specifically addresses novel machining strategies implemented in various advanced micromachining processes to improve machining accuracy, energy consumption, component durability, and miniature-scale applicability. The book’s main goal is to present the capabilities of advanced micromachining processes in terms of miniature product manufacturing by highlighting various innovative machining strategies that can be used to augment the production scale and precision alike.
Materials are important to mankind because of the benefits that can be derived from the manipulation of their properties, for example electrical conductivity, dielectric constant, magnetization, optical transmittance, strength and toughness. Materials science is a broad field and can be considered to be an interdisciplinary area. Included within it are the studies of the structure and properties of any material, the creation of new types of materials, and the manipulation of a material's properties to suit the needs of a specific application. The contributors of the chapters in this book have various areas of expertise. therefore this book is interdisciplinary and is written for readers with backgrounds in physical science. The book consists of fourteen chapters that have been divided into four sections. Section one includes five chapters on advanced materials and processing. Section two includes two chapters on bio-materials which deal with the preparation and modification of new types of bio-materials. Section three consists of three chapters on nanomaterials, specifically the study of carbon nanotubes, nano-machining, and nanoparticles. Section four includes four chapters on optical materials.