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Descripción del editor: "heet forming fundamentals are thoroughly addressed in this comprehensive reference for the practical and efficient use of sheet forming technologies. The principle variables of sheet forming-including the interactions between variables-are clearly explained, as a basic foundation for the most effective use of computer aided modeling in process and die design.Topics include stress analysis, formability criteria, tooling, and materials for sheet forming. The book also covers the latest developments in sheet metal forming technology, including servo-drive presses and their applications, and advanced cushion systems in mechanical and hydraulic presses." (ASM International).
Metal fabrication is a broad term referring to any process that cuts, shapes, or molds metal material into a final product. Instead of an end product being assembled from ready-made components, fabrication creates an end product from raw or semi-finished materials. There are many different fabrication manufacturing process processes and the process used depends on both the beginning metal material and the desired end product. Fabrication is used for both custom and stock products. Most custom metal fabricated products are crafted from a range of commonly used metals and their alloys. Some of the most popular metal types available for custom metal fabrication include aluminum, brass, copper, gold, iron, nickel, silver, magnesium, tin, titanium, and various grades of steel. Fabricators often start with stock metal components, such as sheet metal, metal rods, metal billets, and metal bars to create a new product. For example, an aluminum billet may be fabricated into a curved aluminum tube by using the extrusion process and then folding the tube. Specialized metal fabricators are called fab shops. Contractors, equipment manufacturers, and resellers have metal fabricators work on a variety of projects for them. Often metal fabricators bid on jobs by submitting drawings, and if they are awarded the contract, they build the project. Once a contract has been awarded, metal fabricators begin the planning stages. This involves ordering the correct materials and having a manufacturing engineer program CNC machines for the project. Some of the work may be sub-contracted out depending on the size and specialized needs of the project. Many metal fabricators specialize in specific processes or metals. Fab shops may use multiple fabrication processes to create a final product. They may also provide finishing services such as deburring, polishing, coating, and painting, to the product. Finishing differs from fabricating in that finishing is a secondary process to treat the exterior of the product, not to shape it or to create a new product.
Covers the basics of metal fabrication processes, including primary mill fabrication, casting, bulk deformation, forming, machining, heat treatment, finishing and coating, and powder metallurgy.
This practical and comprehensive reference gives the latest developments on the design of sheet forming operations, equipment, tooling, and process modeling. Individual chapters cover all major sheet forming processes such as blanking, bending, deep drawing, and more. Process modeling using finite element analysis is described in one chapter and discussed in all appropriate chapters. Other chapters cover sensors and die materials, which are critical for practical sheet forming applications. Other topics include relatively new technologies, such as warm forming of magnesium and aluminum alloys, forming of advanced high-strength steels (AHSS), and hot stamping. Chapters also address special sheet forming operations, like spinning, incremental forming, and mechanical joining, and processes related to sheet forming, such as sheet and tube hydroforming, roll forming, and high-velocity forming.
This book is a valuable reference for the materials engineer, the manufacturing engineer, or the technician who wants a practical description of fabrication processes. Sheet metal fabrication processes are receiving greater attention and are more widely applied by the metalworking industries because of the savings in cost and material. This book compiles the proven theories and operations tested in industrial applications. Focus is on the non-chip-producing machine tools that shape metals by shearing, pressing and forming. New materials and advances in tooling are discussed, as well as the need for applied science in optimizing the operations for sheet metal fabrication processes. Examples of each of these forming processes are given, and the text also describes the mechanics of each process so that a logical decision can be made concerning the best operation for a specific result. The volume is divided into five sections each consisting of a series of chapters. The major sections cover fabricating presses, stamping and forming operations, plastics for tooling, structural shapes, and non-traditional machining. A section on definitions and terminology is also included.The book is profusely illustrated and indexed, making it easy to find references to specific forming topics. Written by an expert with 40 years of hands-on practical engineering experience, this Handbook contains the essential information you need on forming methods, machinery and the response of materials.
Briefly reviews the basic principles of metal forming but major emphasis is on the latest developments in the design of metal-forming operations and tooling. Discusses the position of metal forming in manufacturing and considers a metal-forming process as a system consisting of several interacting variables. Includes an overall review and classification of all metal-forming processes. The fundamentals of plastic deformation - metal flow, flow stress of metals and yield criteria - are discussed, as are significant practical variables of metal- forming processes such as friction, temperatures and forming machines and their characteristics. Examines approximate methods of analyzing simple forming operations, then looks at massive forming processes such as closed-die forging, hot extrusion, cold forging/ extrusion, rolling and drawing (discussion includes the prediction of stresses and load in each process and applications of computer-aided techniques). Recent developments in metal-forming technology, including CAD/CAM for die design and manufacture, are discussed, and a review of the latest trends in metal flow analysis and simulations.
Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding provides readers with a basic understanding of the fundamental ingredients in plasticity, heat transfer and electricity that are necessary to develop and proper utilize computer programs based on the finite element flow formulation. Computer implementation of a wide range of theoretical and numerical subjects related to mesh generation, contact algorithms, elasticity, anisotropic constitutive equations, solution procedures and parallelization of equation solvers is comprehensively described. Illustrated and enriched with selected examples obtained from industrial applications, Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding works to diminish the gap between the developers of finite element computer programs and the professional engineers with expertise in industrial joining technologies by metal forming and resistance welding.
Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems
Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.