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Metal cutting is a science and technology of great interest for several important industries, such as automotive, aeronautics, aerospace, moulds and dies, biomedicine, etc. Metal cutting is a manufacturing process in which parts are shaped by removal of unwanted material. The interest for this topic increased over the last twenty years, with rapid advances in materials science, automation and control, and computers technology. The present volume aims to provide research developments in metal cutting for modern industry. This volume can be used by students, academics, researchers, and engineering professionals in mechanical, manufacturing, and materials industries. THE SERIES: ADVANCED MECHANICAL ENGINEERING Currently, it is possible to defi ne mechanical engineering as the branch of engineering that “involves the application of principles of physics and engineering for the design, manufacturing, automation and maintenance of mechanical systems”. Mechanical Engineering is closely related to a number of other engineering disciplines. This series fosters information exchange and discussion on all aspects of mechanical engineering with a special emphasis on research and development from a number of perspectives including (but not limited to) materials and manufacturing processes, machining and machine tools, tribology and surface engineering, structural mechanics, applied and computational mechanics, mechanical design, mechatronics and robotics, fluid mechanics and heat transfer, renewable energies, biomechanics, nanoengineering and nanomechanics. In addition, the series covers the full range of sustainability aspects related with mechanical engineering. Advanced Mechanical Engineering is an essential reference for students, academics, researchers, materials, mechanical and manufacturing engineers and professionals in mechanical engineering.
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.
Metal cutting is a science and technology of great interest for several important industries, such as automotive, aeronautics, aerospace, moulds and dies, biomedicine, etc. Metal cutting is a manufacturing process in which parts are shaped by removal of unwanted material. The interest for this topic increased over the last twenty years, with rapid advances in materials science, automation and control, and computers technology. The present volume aims to provide research developments in metal cutting for modern industry. This volume can be used by students, academics, researchers, and engineering professionals in mechanical, manufacturing, and materials industries. THE SERIES: ADVANCED MECHANICAL ENGINEERING Currently, it is possible to defi ne mechanical engineering as the branch of engineering that “involves the application of principles of physics and engineering for the design, manufacturing, automation and maintenance of mechanical systems”. Mechanical Engineering is closely related to a number of other engineering disciplines. This series fosters information exchange and discussion on all aspects of mechanical engineering with a special emphasis on research and development from a number of perspectives including (but not limited to) materials and manufacturing processes, machining and machine tools, tribology and surface engineering, structural mechanics, applied and computational mechanics, mechanical design, mechatronics and robotics, fluid mechanics and heat transfer, renewable energies, biomechanics, nanoengineering and nanomechanics. In addition, the series covers the full range of sustainability aspects related with mechanical engineering. Advanced Mechanical Engineering is an essential reference for students, academics, researchers, materials, mechanical and manufacturing engineers and professionals in mechanical engineering.
Expanded and revised to include changes and additions to metal cutting theory. Covers developments in tool materials and industrial practice over the last seven years. Describes the stresses and temperatures acting on cutting tools and explains theirinfluence on performance. Discusses tool wear which determines cutting efficiency. Details machinability and control of tool material structure and composition.
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
The Book Is Intended To Serve As A Textbook For The Final And Pre-Final Year B.Tech. Students Of Mechanical, Production, Aeronautical And Textile Engineering Disciplines. It Can Be Used Either For A One Or A Two Semester Course. The Book Covers The Main Areas Of Interest In Metal Machining Technology Namely Machining Processes, Machine Tools, Metal Cutting Theory And Cutting Tools. Modern Developments Such As Numerical Control, Computer-Aided Manufacture And Non-Conventional Processes Have Also Been Treated. Separate Chapters Have Been Devoted To The Important Topics Of Machine Tool Vibration, Surface Integrity And Machining Economics. Data On Recommended Cutting Speeds, Feeds And Tool Geometry For Various Operations Has Been Incorporated For Reference By The Practising Engineer.Salient Features Of Second Edition * Two New Chapters Have Been Added On Nc And Cnc Machines And Part Programming. * All Chapters Have Been Thoroughly Revised And Updated With New Information. * More Solved Examples Have Been Added. * New Material On Tool Technology. * Improved Quality Of Figures And More Photographs.
Machining and cutting technologies are still crucial for many manufacturing processes. This reference presents all important machining processes in a comprehensive and coherent way. It provides the practising engineer with many technical information of the manufacturing processes and collects essential aspects such as maximum obtainable precision, errors or reference values. Many examples of concrete calculations, problems and their solutions illustrate the material and support the learning reader. The internet addresses given in the appendix provide with a fast link to more information sources.
Drills, reamers, milling cutters, etc.
It is a well acknowledged fact that virtually all of our modern-day components and assemblies rely to some extent on machining operations in their manufacturing process. Thus, there is clearly a substantive machining requirement which will continue to be of prime importance for the foreseeable future. Cutting Tool Technology provides a comprehensive guide to the latest developments in the use of cutting tool technology. The book covers new machining and tooling topics such as high-speed and hard-part machining, near-dry and dry-machining strategies, multi-functional tooling, ‘diamond-like’ and ‘atomically-modified’ coatings, plus many others. Also covered are subjects important from a research perspective, such as micro-machining and artificial intelligence coupled to neural network tool condition monitoring. A practical handbook complete with troubleshooting tables for common problems, Cutting Tool Technology is an invaluable reference for researchers, manufacturers and users of cutting tools.