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Updated and translated by André Luiz V. da Costa e Silva This book is a combination of a metallographic atlas for steels and cast irons and an introductory textbook covering the fundamentals of phase transformations and heat treatment of these materials. Every important stage of processing, from casting to cold working is clearly discussed and copiously illustrated with metallographs that show the obtained structures, both desired and those achieved when deviations occur. First published in 1951 by Professor Hubertus Colpaert from the Institute for Technological Research (IPT) of São Paulo, Brazil, this book became one of the most important Brazilian references for professionals interested in the processing, treatment, and application of steels and cast irons. In the Fourth Edition and English translation, updated and translated by Professor André Luiz V. da Costa e Silva, the concept of the of the original edition was preserved while the important developments of recent decades, both in metallographic characterization and in steel and iron products, as well as progress in the understanding of the transformations that made the extraordinary developments of these alloys possible, were added. Most metallographs are of actual industrial materials and a large number originate from industry leaders or laboratories at the forefront of steel and iron development. As steel continues to be the most widely used metallic material in the world, Metallography of Steels continues to be an essential reference for students, metallographers, and engineers interested in understanding processing-properties-structure relationships of the material. The balance between theoretical and applied information makes this book a valuable companion for even experienced steel practitioners.
Thermo-Mechanical Processing of Metallic Materials describes the science and technology behind modern thermo-mechanical processing (TMP), including detailed descriptions of successful examples of its application in the industry. This graduate-level introductory resource aims to fill the gap between two scientific approaches and illustrate their successful linkage by the use of suitable modern case studies. The book is divided into three key sections focusing on the basics of metallic materials processing. The first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section demonstrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and looks ahead to possible new developments in the field. This text is designed for use by graduate students coming into the field, for a graduate course textbook, and for Materials and Mechanical Engineers working in this area in the industry. * Covers both physical metallurgy and metals processing* Links basic science to real everyday applications* Written by four internationally-known experts in the field
This book is intended to serve as core text or handy reference on two key areas of metallic materials: (i) mechanical behavior and properties evaluated by mechanical testing; and (ii) different types of metal working or forming operations to produce useful shapes. The book consists of 16 chapters which are divided into two parts. The first part contains nine chapters which describe tension (including elastic stress – strain relation, relevant theory of plasticity, and strengthening methods), compression, hardness, bending, torsion – pure shear, impact loading, creep and stress rupture, fatigue, and fracture. The second part is composed of seven chapters and covers fundamentals of mechanical working, forging, rolling, extrusion, drawing of flat strip, round bar, and tube, deep drawing, and high-energy rate forming. The book comprises an exhaustive description of mechanical properties evaluated by testing of metals and metal working in sufficient depth and with reasonably wide coverage. The book is written in an easy-to-understand manner and includes many solved problems. More than 150 numerical problems and many multiple choice questions as exercise along with their answers have also been provided. The mathematical analyses are well elaborated without skipping any intermediate steps. Slab method of analysis or free-body equilibrium approach is used for the analytical treatment of mechanical working processes. For hot working processes, different frictional conditions (sliding, sticking and mixed sticking–sliding) have been considered to estimate the deformation loads. In addition to the slab method of analysis, this book also contains slip-line field theory, its application to the static system, and the steady state motion, Further, this book includes upper-bound theorem, and upper-bound solutions for indentation, compression, extrusion and strip drawing. The book can be used to teach graduate and undergraduate courses offered to students of mechanical, aerospace, production, manufacturing and metallurgical engineering disciplines. The book can also be used for metallurgists and practicing engineers in industry and development courses in the metallurgy and metallic manufacturing industries.
Offering one of the field's most thorough treatments of material design principles, including a concise overview of fastener design, the Handbook of Mechanical Alloy Design provides an extensive overview of the effects of alloy compositional design on expected mechanical properties. This reference highlights the design elements that must be considered in risk-based metallurgical design and covers alloy design for a broad range of materials, including the increasingly important powder metal and metal matrix alloys. It discusses the design issues associated with carbon, alloy, and tool steels, microalloyed steels, and more. The Handbook of Mechanical Alloy Design is a must-have reference.
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
Microstructure and Texture in Steels and Other Materials comprises a collection of articles pertaining to experimental and theoretical aspects of the evolution of crystallographic texture and microstructure during processing of steels and some other materials. Among the topics covered is the processing-microstructure-texture-property relationship in various kinds of steels, including the latest grade. Special emphasis has been given to introduce recent advances in the characterization of texture and microstructure, as well as modeling. The papers included are written by well-known experts from academia and industrial R and D, which will provide the reader with state-of-the-art, in-depth knowledge of the subject. With these attributes, Microstructure and Texture in Steels and Other Materials is expected to serve the cause of creating awareness of current developments in microstructural science and materials engineering among academic and R and D personnel working in the field.
Mechanical Working of Metals: Theory and Practice provides a comprehensive examination of the stress–strain relationships involved in the principal methods of shaping materials by mechanical working. This book discusses the various processing equipment and its application. Organized into seven chapters, this book begins with an overview of the metals utilized on a substantial scale for construction and engineering purposes. This text then examines the behavior of metal under compressive stress, which can be seen from an analysis of what happens when a cylindrical sample is compressed between two platens. Other chapters consider the effect of mechanical work on the structure and macro-properties of metals. This book discusses as well the classification of the processes used for mechanical working. The final chapter deals with the techniques of manufacturing tin cans, which are ideal packaging for food and beverages. This book is a valuable resource for mechanical engineers and metallurgists.
This book covers all aspects and elements of rolling technology in one volume with even the most technical jargon being communicated in an easy to understand language. The book is exhaustive as topics ranging from rolls, rolls cooling, roll turning, roll reclamation, investigation of roll breakage, roll management and roll bearing all have been dealt in detail as these constitute the most important element of production cost. A separate chapter has been dedicated to operational management of a rolling mill, which includes safety and inventory. Packaging of the finished products and modern operating mill practices and technologies are also discussed in detail. This book will be a useful tool for shop floor personnel and for all senior management operating in the rolling mill industry; it is also a must read for all polytechnic / engineering students of metallurgical / mechanical / process engineering. This book may also be useful as reference book for students/professionals of rolling technology. Note: T&F does not sell or distribute the Hardback in India, Pakistan, Nepal, Bhutan, Bangladesh and Sri Lanka.
This book has been created on the basis of contributions to the 54th International Conference of Machine Design Departments that was held for the 60th anniversary of Technical University of Liberec. This international conference which follows a tradition going back more than 50 years is one of the longest-running series of conferences held in central Europe, dealing with methods and applications in machine design. The main aim of the conference was to provide an international forum where experts, researchers, engineers and industrial practitioners, managers and Ph.D. students could meet, share their experiences and present the results of their efforts in the broad field of machine design and related fields. The book has seven chapters which focus on new knowledge of machine design, optimization, tribology, experimental methods and measuring, engineering analyses and product innovation. Authors presented new design methods of machine parts and more complex assemblies with the help of numerical methods such as FEM. Research, measurements and studies of new materials, including composites for energy-efficient constructions are also described. The book also includes solutions and results useful for optimization and innovation of complex design problems in various industries.