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This book focuses on advanced processing of new and emerging materials, and advanced manufacturing systems based on thermal transport and fluid flow. It examines recent areas of considerable growth in new and emerging manufacturing techniques and materials, such as fiber optics, manufacture of electronic components, polymeric and composite materials, alloys, microscale components, and new devices and applications. The book includes analysis, mathematical modeling, numerical simulation and experimental study of processes for prediction, design and optimization. It discusses the link between the characteristics of the final product and the basic transport mechanisms and provides a foundation for the study of a wide range of manufacturing processes. Focuses on new and advanced methods of manufacturing and materials processing with traditional methods described in light of the new approaches; Maximizes reader understanding of the fundamentals of how materials change, what transport processes are involved, and how these can be simulated and optimized - concepts not covered elsewhere; Introduces new materials and applications in manufacturing and summarizes traditional processing methods, such as heat treatment, extrusion, casting, injection molding, and bonding, to show how they have evolved and how they could be used for meeting the challenges that we face today.
Selected, peer reviewed papers from International Conference on Advances in Materials and Processing Technologies (AMPT), 2-5 November, 2008
The book focuses on multiple areas of manufacturing, including cutting-edge material processing technologies, custom-made materials, metallic and non-metallic materials, new engineering experiments, contemporary machining, joining, surface modification, and process optimization techniques. Readers will find in this volume an extensive exploration of various advanced manufacturing and material engineering topics. It includes a detailed examination of aluminum grades and their applications, an overview of cold spray additive manufacturing, and a discussion on Gas Metal Arc Welding (GMAW) for cladding low-carbon steel plates. The volume also presents innovative approaches to brake pedal design using topology optimization, analysis of resistance-spot welding quality, and the impact of shot peening on the corrosion behavior of SiC Particle Reinforced Aluminum Composite. It highlights crucial factors in 3D printed component strength, reviews 3D milling operations with ABAQUS, and delves into the rare ferroelectric material Fresnoite. The book surveys visual sensing technologies for weld pool analysis, simulates Claus Sulfur Recovery Units with Aspen Plus, and discusses ultrasonic-assisted stir casting for metal matrix nanocomposites. It also covers the joining of dissimilar magnesium alloys, advancements in electrochemical surface coatings, unconventional machining techniques, surface coating processes using pulsed power systems, natural fiber-reinforced composite fabrication, and process parameter optimization in laser beam welding using NSGA-II. Audience The book will interest researchers in academia and industry engineers in advanced manufacturing, materials science, surface science, adhesion and coatings, production engineering, civil engineering, and welding.
This text provides an in-depth overview of sustainability in machining processes, challenges during machining of difficult-to-cut materials and different ways of green machining in achieving sustainability. It discusses important topics including green and sustainable machining, dry machining, textured cutting coated tools for machining, solid lubricants-based machining, gas-cooled machining, cryogenic cooling for intelligent machining, artificial neural network for machining, big data based machining, and hybrid intelligent machining. This book- Covers advances in sustainable machining such as gas-cooled machining, near dry machining, and minimum quantity lubrication. Explores use of big data, machine learning and artificial intelligence for machining processes. Provides case studies and experimental design as well as results with analysis focusing on achieving sustainability. Discusses artificial intelligence and machine learning based machining processes. Cover the latest applications of sustainable manufacturing for a better understanding of the concepts. The text is primarily written for senior undergraduate, graduate students, and researchers in the fields of mechanical, manufacturing, industrial, production engineering and materials science.
Provides a thorough explanation of the basic properties of materials; of how these can be controlled by processing; of how materials are formed, joined and finished; and of the chain of reasoning that leads to a successful choice of material for a particular application. The materials covered are grouped into four classes: metals, ceramics, polymers and composites. Each class is studied in turn, identifying the families of materials in the class, the microstructural features, the processes or treatments used to obtain a particular structure and their design applications. The text is supplemented by practical case studies and example problems with answers, and a valuable programmed learning course on phase diagrams.
This book describes the operations and industrial processes related to the production of advanced materials including ingot and powder metallurgy processing routes. It outlines the deformation processing mechanisms inducing failure at both ambient and high temperatures. Further, it embodies practical knowledge and engineering mechanisms of traditional and unorthodox material disposal approaches, concurrently with gear cutting/ manufacturing and computer numerically controlled machining. The surface fusion of metals in the production of coatings via the process of laser cladding is also covered. Features: Covers novel and multi-variety techniques of materials processing and manufacturing. Reports on the significant variables of the processes and basic operations of advanced materials. Discusses fundamental and engineering machining analysis. Includes novel fabrication of TiAl alloys using both powder and ingot metallurgy routes. Enables critical thinking through technical problem solving of local service manufacturers. This book is aimed at researchers and graduate students in materials and manufacturing engineering.
This collection provides researchers and industry professionals with complete guidance on the synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Along with the fundamentals, it covers modeling of diverse phenomena in processes involving iron, steel, non-ferrous metals, and composites. It also goes on to examine second phase particles in metals, novel sensors for hostile-environment materials processes, online sampling and analysis techniques, and models for real-time process control and quality monitoring systems.
The International Conference on Advanced Materials, Structures and Mechanical Engineering 2015 (ICAMSME 2015) was held on May 29-31, Incheon, South-Korea. The conference was attended by scientists, scholars, engineers and students from universities, research institutes and industries all around the world to present ongoing research activities. This
Thermo-Mechanical Processing of Metallic Materials describes the science and technology behind modern thermo-mechanical processing (TMP), including detailed descriptions of successful examples of its application in the industry. This graduate-level introductory resource aims to fill the gap between two scientific approaches and illustrate their successful linkage by the use of suitable modern case studies. The book is divided into three key sections focusing on the basics of metallic materials processing. The first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section demonstrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and looks ahead to possible new developments in the field. This text is designed for use by graduate students coming into the field, for a graduate course textbook, and for Materials and Mechanical Engineers working in this area in the industry. * Covers both physical metallurgy and metals processing* Links basic science to real everyday applications* Written by four internationally-known experts in the field