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A variable game changer for those companies operating in hostile, corrosive marine environments, Corrosion Control for Offshore Structures provides critical corrosion control tips and techniques that will prolong structural life while saving millions in cost. In this book, Ramesh Singh explains the ABCs of prolonging structural life of platforms and pipelines while reducing cost and decreasing the risk of failure. Corrosion Control for Offshore Structures places major emphasis on the popular use of cathodic protection (CP) combined with high efficiency coating to prevent subsea corrosion. This reference begins with the fundamental science of corrosion and structures and then moves on to cover more advanced topics such as cathodic protection, coating as corrosion prevention using mill applied coatings, field applications, and the advantages and limitations of some common coating systems. In addition, the author provides expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard and Test Methods. Packed with tables, charts and case studies, Corrosion Control for Offshore Structures is a valuable guide to offshore corrosion control both in terms of its theory and application. - Prolong the structural life of your offshore platforms and pipelines - Understand critical topics such as cathodic protection and coating as corrosion prevention with mill applied coatings - Gain expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard Test Methods.
Marine and Offshore Corrosion describes the principles of effective corrosion control treatments in marine environments, with emphasis on economic solutions to corrosion. The book explains chemical or electrochemical reaction of an alloy with its environment leading to corrosion, and mechanical loss of the metal by erosion, abrasion, or wear resulting also in corrosion. A main consideration of erosion control that the engineer should look into is the economic side. Other considerations that he should investigate are the strength of a structure, time for construction, availability of materials, and costs. The book also discusses the marine environment consisting of sea water, temperature fluctuations, dissolved gases, hydrogen sulphide, ammonia, carbon dioxide, electrical conductivity, fouling. The text describes the selection of materials to be used in marine environments, surface preparation of steel before painting, the type of paint, and metallic coatings. Some of the factors in selecting coating systems are: cost and estimated life before the first scheduled maintenance, adhesion properties, moisture tolerance, elasticity, chemical resistance, impact resistance, bacterial resistance. The factors affecting maintenance include environmental conditions, quality of initial protection applied, type of structure, as well as the design and purpose of the structure. The book has been prepared for engineers and designers who are not corrosion specialists but have to deal with marine corrosion problems as part of their day-to-day professional activities. The text will also turn out to be useful for engineers with general interest in structure, building, or machinery maintenance specially those located near coastal areas.
Cathodic protection (CP) mitigates the high cost of steel and other alloys corroded in seawater and seabed sediments. Marine Corrosion and Cathodic Protection is a comprehensive guide to corrosion issues and presents methodologies to tackle common offshore code-based CP designs. Advanced theory is developed for non-routine CP applications, with and without subsea coating systems. The interactions between CP and the fatigue and hydrogen embrittlement characteristics of alloys are explained. Sacrificial (or galvanic) anodes and impressed current systems are examined, followed by descriptions of successful and unsuccessful applications on petroleum installations, harbours, jetties, pipelines, windfarm foundations, ships and floating production storage and offloading vessels FPSOs. Retrofit CP systems for the life extension of assets, together with methods for applying CP internally in both static and flowing systems are evaluated. A critical review of the role of physical and computational modelling in CP design and evaluation addresses the more geometrically complex applications. Techniques for, and limitation of, CP surveying, inspection and monitoring are explained in the context of system management. This text is ideal for engineers, designers, manufacturers, equipment suppliers and operators of offshore CP systems.
Intelligent Coatings for Corrosion Control covers the most current and comprehensive information on the emerging field of intelligent coatings. The book begins with a fundamental discussion of corrosion and corrosion protection through coatings, setting the stage for deeper discussion of the various types of smart coatings currently in use and in development, outlining their methods of synthesis and characterization, and their applications in a variety of corrosion settings. Further chapters provide insight into the ongoing research, current trends, and technical challenges in this rapidly progressing field. - Reviews fundamentals of corrosion and coatings for corrosion control before delving into a discussion of intelligent coatings—useful for researchers and grad students new to the subject - Covers the most current developments in intelligent coatings for corrosion control as presented by top researchers in the field - Includes many examples of current and potential applications of smart coatings to a variety of corrosion problems
Corrosion is accountable for an industrial facility’s major degradations and consequent operation interruption worldwide. This book covers all aspects of corrosion mechanisms and cathodic protection in terms of both practice and theory. Corrosion prevention has an economically significant impact on many industrial applications, including buried pipelines, offshore production platform, storage tanks, ships, and marine installations. This edition is a necessity for the study of corrosion monitoring and the methods used to prevent metallic corrosion. The edition features structural engineering reliability and corrosion risk assessment with practical applications. The book is a valuable resource that every engineer and assets manager will want as a companion.
Marine biofouling can be defined as the undesirable accumulation of microorganisms, algae and animals on structures submerged in seawater. From the dawn of navigation, marine biofouling has been a major problem for shipping in such areas as reduced speed, higher fuel consumption and increased corrosion. It also affects industries using off-shore structures such as oil and gas production and aquaculture. Growing concerns about the environmental impact of antifouling coatings has led to major new research to develop more environmentally-friendly alternatives. Advances in marine antifouling coatings and technologies summaries this wealth of research and its practical implications.This book is divided into four sub-sections which discuss: marine fouling organisms and their impact, testing and development of antifouling coatings, developments in chemically-active marine antifouling technologies, and new surface approaches to the control of marine biofouling. It provides an authoritative overview of the recent advances in understanding the biology of fouling organisms, the latest developments on antifouling screening techniques both in the field and in the laboratory, research on safer active compounds and the progress on nontoxic coatings with tailor-made surface properties.With its distinguished editors and international team of contributors, Advances in marine antifouling coatings and technologies is a standard reference for manufacturers of marine antifouling solutions, the shipping industry, oil and gas producers, aquaculture and other industries using offshore structures, and academics researching this important area. - Assesses marine antifouling organisms and their impact, including a historical review and directions for future research - Discusses developments in antifouling coatings examining chemically-active and new surface approaches - Reviews the environmentally friendly alternative of safer active compounds and the progress of non-toxic compounds
ATMOSPHERIC CORROSION Presents a comprehensive look at atmospheric corrosion, combining expertise in corrosion science and atmospheric chemistry Atmospheric corrosion has been a subject of engineering study, largely empirical, for nearly a century. Scientists came to the field rather later on and had considerable difficulty bringing their arsenal of tools to bear on the problem. Atmospheric corrosion was traditionally studied by specialists in corrosion having little knowledge of atmospheric chemistry, history, or prospects. Atmospheric Corrosion provides a combined approach bringing together experimental corrosion and atmospheric chemistry. The second edition expands on this approach by including environmental aspects of corrosion, atmospheric corrosion modeling, and international corrosion exposure programs. The combination of specialties provides a more comprehensive coverage of the topic. These scientific insights into the corrosion process and its amelioration are the focus of this book. Key topics include the following: Basic principles of atmospheric corrosion chemistry Corrosion mechanisms in controlled and uncontrolled environments Degradation of materials in architectural, transport, and structural applications; electronic devices; and cultural artifacts Protection of existing materials and choosing new ones that resist corrosion Prediction of how and where atmospheric corrosion may evolve in the future Complete with appendices discussing experimental techniques, computer models, and the degradation of specific metals, Atmospheric Corrosion, Second Edition continues to be an invaluable resource for corrosion scientists, corrosion engineers, conservators, environmental scientists, and anyone interested in the theory and application of this evolving field. The book concerns primarily the atmospheric corrosion of metals and is written at a level suitable for advanced undergraduates or beginning graduate students in any of the physical or engineering sciences.
Corrosion is a huge issue for materials, mechanical, civil and petrochemical engineers. With comprehensive coverage of the principles of corrosion engineering, this book is a one-stop text and reference for students and practicing corrosion engineers. Highly illustrated, with worked examples and definitions, it covers basic corrosion principles, and more advanced information for postgraduate students and professionals. Basic principles of electrochemistry and chemical thermodynamics are incorporated to make the book accessible for students and engineers who do not have prior knowledge of this area. Each form of corrosion covered in the book has a definition, description, mechanism, examples and preventative methods. Case histories of failure are cited for each form. End of chapter questions are accompanied by an online solutions manual.* Comprehensively covers the principles of corrosion engineering, methods of corrosion protection and corrosion processes and control in selected engineering environments* Structured for corrosion science and engineering classes at senior undergraduate and graduate level, and is an ideal reference that readers will want to use in their professional work* Worked examples, extensive end of chapter exercises and accompanying online solutions and written by an expert from a key pretochemical university