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The first manufacturing book to examine time-based break-even analysis, this landmark reference/text applies cost analysis to a variety of industrial processes, employing a new, problem-based approach to manufacturing procedures, materials, and management. An Introduction to Manufacturing Processes and Materials integrates analysis of material costs and process costs, yielding a realistic, effective approach to planning and executing efficient manufacturing schemes. It discusses tool engineering, particularly in terms of cost for press work, forming dies, and casting patterns, process parameters such as gating and riser design for casting, feeds, and more.
Revised and updated introduction, useful as a reference source for engineers and managers or as a text for upper-level undergraduate and graduate courses in technical colleges and universities. Includes end-of-chapter questions (an answer book is provided for teachers). Annotation copyright Book New
Responding to the need for an integrated approach in manufacturing engineering oriented toward practical problem solving, this updated second edition describes a process morphology based on fundamental elements that can be applied to all manufacturing methods - providing a framework for classifying processes into major families with a common theoretical foundation. This work presents time-saving summaries of the various processing methods in data sheet form - permitting quick surveys for the production of specific components.;Delineating the actual level of computer applications in manufacturing, this work: creates the basis for synthesizing process development, tool and die design, and the design of production machinery; details the product life-cycle approach in manufacturing, emphasizing environmental, occupational health and resource impact consequences; introduces process planning and scheduling as an important part of industrial manufacturing; contains a completely revised and expanded section on ceramics and composites; furnishes new information on welding arc formation and maintenance; addresses the issue of industrial safety; and discusses progress in non-conventional processes such as laser processing, layer manufacturing, electrical discharge, electron beam, abrasive jet, ultrasonic and eltrochemical machining.;Revealing how manufacturing methods are adapted in industry practices, this work is intended for use by students of manufacturing engineering, industrial engineering and engineering design; and also for use as a self-study guide by manufacturing, mechanical, materials, industrial and design engineers.
From concept development to final production, this comprehensive text thoroughly examines the design, prototyping, and fabrication of engineering products and emphasizes modern developments in system modeling, analysis, and automatic control. This reference details various management strategies, design methodologies, traditional production techniqu
This book provides a convenient, single source of information on advanced machining, material forming, and joining processes. It describes available technologies that use tools, such as high velocity material jets, pulsed magnetic fields, light beams, electrochemical reactions, and more. Organized by type of process (mechanical, chemical, electrochemical, and thermal), the book discusses 31 important nontraditional processes and covers each process’s principles, equipment, capabilities, and operating parameters. The author includes a list of nontraditional manufacturing firms, nearly 250 figures that clearly illustrate the technologies, and numerous bibliographic citations for additional reading.
This volume discusses the basic principles necessary to understand lasers, explains laser interactions with materials, and surveys the wide variety of industrial applications of the major laser types, covering in detail the operating mechanisms of carbon dioxide, Nd:YAG, and excimer lasers. It presents lasers as manufacturing tools rather than laboratory devices.
This book provides an exhaustive range of detailed, easy-access information required to initiate or improve an adhesive bonding operation in a modern industrial environment. Featuring recent developments and more than 400 photos, figures, and tables, this practical reference is the most comprehensive up-to-date book available. Designed for engineers and technicians confronting everyday problems of selections, surface preparation, applications, and curing, this book progresses from fundamental concepts to all types of adhesives, bonding techniques, and performance, durability, and testing of bonds, including such areas as acrylic and urethan adhesives, and water-based systems.
This work presents the concepts of process design, problem identification, problem-solving and process optimization. It provides the basic tools needed to increase the consistency and profitability of manufacturing options, stressing the paradigms of improvement and emphasizing the hands-on use of tools furnished. The book introduces basic experimental design principles and avoids complicated statistical formulae.
This book approaches manufacturing as a basic problem of making a desired end-product from bulk raw materials. It encompasses the entire gamut of activities from product concept to maintenance of past products in the field, and everything in between.
Hailed as a groundbreaking and important textbook upon its initial publication, the latest iteration of Product Design for Manufacture and Assembly does not rest on those laurels. In addition to the expected updating of data in all chapters, this third edition has been revised to provide a top-notch textbook for university-level courses in product design and manufacturing design. The authors have added a comprehensive set of problems and student assignments to each chapter, making the new edition substantially more useful. See what’s in the Third Edition: Updated case studies on the application of DFMA techniques Extended versions of the classification schemes of the features of products that influence the difficulty of handling and insertion for manual, high-speed automatic, and robot assembly Discussions of changes in the industry such as increased emphasis on the use of surface mount devices New data on basic manufacturing processes Coverage of powder injection molding Recognized as international experts on the re-engineering of electro-mechanical products, the methods and guidelines developed by Boothroyd, Dewhurst, and Knight have been documented to provide significant savings in the product development process. Often attributed with creating a revolution in product design, the authors have been working in product design manufacture and assembly for more than 25 years. Based on theory yet highly practical, their text defines the factors that influence the ease of assembly and manufacture of products for a wide range of the basic processes used in industry. It demonstrates how to develop competitive products that are simpler in configuration and easier to manufacture with reduced overall costs.