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With extraction out of depleted wells more important than ever, this new and developing technology is literally changing drilling engineering for future generations. Never before published in book form, these cutting-edge technologies and the processes that surround them are explained in easy-tounderstand language, complete with worked examples, problems and solutions. This volume is invaluable as a textbook for both the engineering student and the veteran engineer who needs to keep up with changing technology.
If done properly, MPD can improve economics for any well being drilled by reducing a rig's nonproductive time. Written for engineers, drilling managers, design departments, and operations personnel, Managed Pressure Drilling Modeling is based on the author's on experience and offers instruction on planning, designing and executing MPD projects. Compact and readable, the book provides a step by step methods for understanding and solve problems involving variables such as backpressure, variable fluid density, fluid rheology, circulating friction, hole geometry and drillstring diameter. All MPD variations are covered, including Constant Bottomhole Pressure, Pressurized MudCap Drilling and Dual Gradient Drilling. Case histories from actual projects are designed and analyzed using proprietary simulation software online.
Managed Pressure Drilling Operations is a significant technology worldwide and beginning to make an impact all over the world. Often reservoir and drilling engineers are faced with the decision on how best to construct a well to exploit zones of interest while seeking to avoid drilling problems that contribute to reservoir damage or cause loss of hole. The decision to pursue a MPD operation is based on the intent of applying the most appropriate technology for the candidate and entails either an acceptance of influx to the surface or avoidance of influx into the wellbore. In today's exploration and production environment, drillers must now drill deeper, faster and into increasingly harsher environments where using conventional methods could be counter-productive at best and impossible at worst. Managed Pressure Drilling (MPD) is rapidly gaining popularity as a way to mitigate risks and costs associated with drilling in harsh environments. With this book in hand drilling professionals gain knowledge of the various variations involved in managed pressure drilling operations; understand the safety and operational aspects of a managed pressure drilling project; and be able to make an informed selection of all equipment required to carry out a managed pressure drilling operation.
Universal Well Control gives today’s drilling and production engineers a modern guide to effectively and responsibly manage rig operations. In a post-Macondo industry, well control continues to require higher drilling costs, a waste of natural resources, and the possibility of a loss of human life when kicks and blowouts occur. The book delivers updated photos, practice examples and methods that are critical to modern well control information, ensuring engineers and personnel stay safe, environmentally responsible and effective. Complete with all phases of well control, the book covers kick detection, kick control, loss of control and blowout containment and killing. A quick tips section is included, along with templated. step-by-step methods to replicate for non-routine shut-in methods. Bonus equipment animations are included, along with a high number of visuals. Specialized methods are covered, including dual gradient drilling and managed pressure drilling. Provides a practical training guide that is focused on well control, including expanded subsea coverage Includes well kill procedures, with added kill sheets and bonus video equipment animations Helps readers understand templated steps for non-routine shut-in methods, such as the lubricate and bleed method and variable mud volume
Drilling in challenging conditions require precise control over hydrodynamic parameters for safer and efficient operation in oil and gas industries. Automated managed pressure drilling (MPD) is one of such drilling solution which helps to maintain operational parameters effectively over conventional drilling technique. The main goal is to maintain bottomhole pressure between reservoir formation pressure and fracture pressure with kick mitigation ability. Real life MPD system has to confront nonlinearity induced by drilling fluid rheology and flow parameters. To obtain a better understanding of this operation, a lab scale experimental setup has been developed. Reynolds number and pressure drop per unit length were considered to obtain hydrodynamic similarity. A vertical concentric pipe arrangement has been used to represent the drill string and annular casing region. A linearized gain switching proportional integral (PI) controller and a nonlinear model predictive controller (NMPC) have been developed to automate the control operation in the experimental setup. A linearizer has been designed to address the choke nonlinearity. Based on the flow and pressure criteria, a gain switching PI controller has been developed which is able to control pressure and flow conditions during pipe extension, pump failure and influx attenuation cases. On the other hand, a nonlinear Hammerstein-Weiner model has been developed which assists in bottomhole pressure estimation using pump flow rate and choke opening. The identified model has been integrated with a NMPC algorithm to achieve effective control within predefined pressure and flow constraints. Lastly, a performance comparison has been provided between the linearized gain switching PI controller and NMPC controller.
Managed pressure drilling (MPD) is a technique utilized in drilling to manage annular pressure, hold reservoir influx, and divert mud returns away safely from the rig floor through a closed loop system. Thus, MPD plays key roles in well control operations and in drilling deepwater wells. However, despite the operational, safety, and economic benefits, limited information is available on understanding the complexity of MPD system. Furthermore, the oil and gas industry currently relies on a flow monitoring system for earlier kick detection but faces severe flaws and limited progress has been made on approach that monitors kick from downhole due to the complexity of offshore drilling operations. Thus, the main objective of this research is to assess the safety and reliability of MPD. In this research, following novel contributions have been made: several dynamic downhole drilling parameters have been identified to enhance earlier kick detection technique during drilling, including about 33 - 89% damping of bit-rock vibrations due to gas kick; a reliability assessment model has been developed to estimate the failure probability of an MPD system as 5.74%, the assess the increase in reliability of kick control operation increases from 94% to 97% due to structural modification of the MPD components, identify that MPD operational failure modes are non-sequential, and identify that an MPD control system is the most safety-critical components in an MPD system; an automated MPD control model, which implements a nonlinear model predictive controller (NMPC) and a two-phase hydraulic flow model, has been developed to perform numerical simulations of an MPD operation; and lastly, an integrated dynamic blowout risk model (DBRM) to assess the safety during an MPD operation has been developed and its operation involves three key steps: a dynamic Bayesian network (DBN) model, a numerical simulation of an MPD control operation, and dynamic risk analysis to assess the safety of the well control operation as drilling conditions change over time. The DBRM also implemented novel kick control variables to assess the success / failure of an MPD operation, i.e. its safety, and are instrumental in providing useful information to predict the performance of / diagnose the failure of an MPD operation and has been successfully applied to replicate the dynamic risk of blowout risk scenarios presented in an MPD operation at the Amberjack field case study from the Gulf of Mexico.
The upstream oil and gas industry has witnessed a marked increase in the number of wells drilled in areas with elevated subsurface formation pressures and narrow drilling margins. Managed Pressure Drilling (MPD) techniques have been developed to deal with the challenge of narrow margin wells, offering great promise for improved rig safety and reduced non-productive time. Automation of MPD operations can ensure improved control over wellbore pressure profiles, and there are several commercial solutions currently available. However, these automation efforts seldom take into account the uncertainty and complex dynamics inherent in subsurface environments, and usually assume ideally functioning sensors and actuators, which is rarely the case in real-world drilling operations. This dissertation describes a set of tools and methods that can form the basis for an automation framework for MPD systems, with specific focus on the surface back-pressure technique of MPD. Model-based control algorithms with robust reference tracking, as well as methods for detecting system faults and handling modeling uncertainty, are integrated with a novel multi-phase hydraulics model. The control system and event detection modules are designed using physics-based representations of the drilling processes, as well as models relating uncertain variables in a probabilistic fashion. Validation on high-fidelity simulation models is conducted in order to ascertain the effectiveness of the developed methods.
The IADC Drilling Manual, 12th edition, is the definitive manual for drilling operations, training, maintenance and troubleshooting. The two-volume, 26-chapter reference guide covers all aspects of drilling, with chapters on types of drilling rigs, automation, drill bits, casing and tubing, casing while drilling, cementing, chains and sprockets, directional drilling, downhole tools, drill string, drilling fluid processing, drilling fluids, hydraulics, drilling practices, floating drilling equipment and operations, high-pressure drilling hoses, lubrication, managed pressure drilling and related practices, power generation and distribution, pumps, rotating and pipehandling equipment, special operations, structures and land rig mobilization, well control equipment and procedures, and wire rope. A comprehensive glossary of drilling terms is also included. More than 900 color and black-and-white illustrations, 600 tables and thirteen videos. 1,158 pages. Copyright © IADC. All rights reserved.