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This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.
Machinery Component Maintenance and Repair, Fourth Edition, Volume three in the Practical Machinery Managment for Process Plants series provides the latest research and industry approaches in easy to understand, bite-sized chunks. Extending the life of existing machinery is the name of the game in the process industries, and this classic text is still the best, most practical and comprehensive source for doing just that. This updated edition is completely revised and updated throughout, especially in sections regarding Maintenance Organization and Control for Multi-Plant Corporations, Repair and Maintenance of Rotating Equipment Components, and Protecting Machinery Parts Against Loss of Surface. Describes step-by-step procedures to guide readers through a best practices approach to machinery maintenance Helps readers optimize their maintenance plan to reduce downtime in plants and extend the service life of machinery Provides a wealth of practical technical data and advice on crucial subjects, such as machinery alignment and maintenance programming
Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.
The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.
This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.
This glossary with more than 1,000 terms and definitions provides a common ground for effective communication. It is an essential reference for all reliability professionals, process engineers, plant operators, and repair and maintenance personnel. When unclear communication occurs in the process industry, the problems that result can be expensive - costly downtime and equipment failure. Here's where the Glossary of Reliability and Maintenance Terms can eliminate much of this frustration and cost. Now, you, your staff, vendors, contract employees, and consultants can quickly refer to this glossary's more than 1,000 terms and definitions. This helpful dictionary provides a common ground for effective communication. It is an essential reference for all reliability professionals, process engineers, plant operators, and repair and maintenance personnel.
Energy and sustainability are critical factors for economic development, and this comprehensive reference provides a detailed overview and fundamental analysis of sustainability issues associated with the aluminum industry. This publication brings together articles on the concepts and application of life-cycle assessments that benchmark aluminum-industry efforts towards sustainable development. Chapters provide energy-use data for primary and secondary aluminum production and processing along with future energy saving opportunities in aluminum processing. Life-cycle assessments provide basic, factual, information on the modeling of material flow in the industry, its products, and most importantly energy savings involved with recycling. Coverage includes various scrap sorting technologies and the positive impact of lightweight aluminum in transportation and infrastructure.