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Offering complete coverage of the technologies, machine tools, and operations of a wide range of machining processes, Machining Technology presents the essential principles of machining and then examines traditional and nontraditional machining methods. Available for the first time in one easy-to-use resource, the book elucidates the fundame
Traditional Machining Technology describes the fundamentals, basic elements, and operations of general-purpose metal cutting and abrasive machine tools used for the production and grinding of cylindrical and flat surfaces by turning, drilling, and reaming; shaping and planing; and milling processes. Special-purpose machines and operations used for thread cutting, gear cutting, and broaching processes are included along with semiautomatic, automatic, NC, and CNC machine tools; operations, tooling, mechanisms, accessories, jigs and fixtures, and machine-tool dynamometry are discussed. The treatment throughout the book is aimed at motivating and challenging the reader to explore technologies and economically viable solutions regarding the optimum selection of machining operations for a given task. This book will be useful to professionals, students, and companies in the industrial, manufacturing, mechanical, materials, and production engineering fields.
This two-volume set addresses both current and developing topics of advanced machining technologies and machine tools used in industry. The treatments are aimed at motiving and challenging the reader to explore viable solutions to a variety of questions regarding product design and optimum selection of machining operations for a given task. This two-volume set will be useful to professionals, students, and companies in the areas of mechanical, industrial, manufacturing, materials, and production engineering fields. Traditional Machining Technology covers the technologies, machine tools, and operations of traditional machining processes. These include the general-purpose machine tools used for turning, drilling, and reaming, shaping and planing, milling, grinding and finishing operations. Thread and gear cutting, and broaching processes are included along with semi-automatic, automatic, NC and CNC machine tools, operations, tooling, mechanisms, accessories, jigs and fixtures, and machine tool dynamometry are discussed. Non-Traditional and Advanced Machining Technologies covers the technologies, machine tools, and operations of non-traditional mechanical, chemical and thermal machining processes. Assisted machining technologies, machining of difficult-to-cut materials, design for machining, accuracy and surface integrity of machined parts, environment-friendly machine tools and operations, and hexapods are also presented. The topics covered throughout this volume reflect the rapid and significant advances that have occurred in various areas in machining technologies.
This forward-thinking, practical book provides essential information on modern machining technology for industry with emphasis on the processes used regularly across several major industries. Machining technology presents great interest for many important industries including automotive, aeronautics, aerospace, renewable energy, moulds and dies, biomedical, and many others. Machining processes are manufacturing processes in which parts are shaped by the removal of unwanted material; these processes cover several stages and are usually divided into the following categories: cutting (involving single point or multipoint cutting tools); abrasive processes (including grinding and advanced machining processes, such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining). Provides essential information on modern machining technology, with emphasis on the processes used regularly across several major industries Covers several processes and outlines their many stages Contributions come from a series of international, highly knowledgeable and well-respected experts
Machining and cutting technologies are still crucial for many manufacturing processes. This reference presents all important machining processes in a comprehensive and coherent way. It provides the practising engineer with many technical information of the manufacturing processes and collects essential aspects such as maximum obtainable precision, errors or reference values. Many examples of concrete calculations, problems and their solutions illustrate the material and support the learning reader. The internet addresses given in the appendix provide with a fast link to more information sources.
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity
Machining is a science and technology that holds great interest in industrialised countries (G7) and countries with emerging economies (BRICS). Nowadays, several important and advanced industries such as the automotive, aeronautic, aerospace, alternative energy, moulds and dies, and biomedical industries, use machining. Machining is a manufacturing process in which parts are shaped by removal of unwanted material. Interest for this topic has increased over the last twenty years, with rapid advances in materials science, micro and nanotechnology, automation, electronics and computer technology. This book aims to provide research and review studies on machining operations, technology and management. This research book can be used for final undergraduate engineering courses (for example, mechanical, manufacturing, industrial, materials, etc.,) or as a subject on machining at the postgraduate level. Also, this book can serve as a useful reference for academics, manufacturing researchers, mechanical, manufacturing and industrial engineers, and professionals in related industries with machining operations, technology and management.
In a presentation that balances theory and practice, Drills: Science and Technology of Advanced Operations details the basic concepts, terminology, and essentials of drilling. The book addresses important issues in drilling operations, and provides help with the design of such operations. It debunks many old notions and beliefs while introducing scientifically and technically sound concepts with detailed explanations. The book presents a nine-step drilling tool failure analysis methodology that includes part autopsy and tool reconstruction procedure. A special feature of the book is the presentation of special mechanisms of carbide (e.g. cobalt leaching) and polycrystalline (PCD) tool wear and failure presented and correlated with the tool design, manufacturing, and implementation practice. The author also introduces the system approach to the design of the drilling system formulating the coherency law. Using this law as the guideline, he shows how to formulate the requirement to the components of such a system, pointing out that the drilling tool is the key component to be improved. Teaching how to achieve this improvement, the book provides the comprehensive scientific and engineering foundations for drilling tool design, manufacturing, and applications of high-performance tools. It includes detailed explanations of the design features, tool manufacturing and implementation practices, metrology of drilling and drilling tools, and the tool failure analysis. It gives you the information needed for proper manufacturing and selection of a tool material for any given application.
This new edition textbook provides comprehensive knowledge and insight into various aspects of manufacturing technology, processes, materials, tooling, and equipment. Its main objective is to introduce the grand spectrum of manufacturing technology to individuals who will be involved in the design and manufacturing of finished products and to provide them with basic information on manufacturing technologies. Manufacturing Technology: Materials, Processes, and Equipment, Second Edition, is written in a descriptive manner, where the emphasis is on the fundamentals of the process, its capabilities, typical applications, advantages, and limitations. Mathematical modeling and equations are used only when they enhance the basic understanding of the material dealt with. The book is a fundamental textbook that covers all the manufacturing processes, materials, and equipment used to convert the raw materials to a final product. It presents the materials used in manufacturing processes and covers the heat treatment processes, smelting of metals, and other technological processes such as casting, forming, powder metallurgy, joining processes, and surface technology. Manufacturing processes for polymers, ceramics, and composites are also covered. The book also covers surface technology, fundamentals of traditional and nontraditional machining processes, numerical control of machine tools, industrial robots and hexapods, additive manufacturing, and industry 4.0 technologies. The book is written specifically for undergraduates in industrial, manufacturing, mechanical, and materials engineering disciplines of the second to fourth levels to cover complete courses of manufacturing technology taught in engineering colleges and institutions all over the world. It also covers the needs of production and manufacturing engineers and technologists participating in related industries where it is expected to be part of their professional library. Additionally, the book can be used by students in other disciplines concerned with design and manufacturing, such as automotive and aerospace engineering.