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Presents polymer-based fibre reinforced composite materials and addresses the characteristics of these widely used materials like low density and coefficient of thermal expansion, specific strength with better fatigue resistance and modulus. The topics discussed are laser-based material machining, high-speed robotic end milling and LFRP modeling, including definitions, features, machine elements (system set-up) as well as experimental and theoretical investigations. These investigations include effects of input variables (tool rotation speed, feed rate and ultrasonic power) on cutting force, torque, cutting temperature, edge quality, surface roughness, burning of machined surface, tool wear, material removal rate, power consumption and feasible regions. Further a detailed literature review on drilling polymer composites with a focus on delamination is included. Aspects such as delamination mechanisms, fabrication methods, the type of drilling process adopted by various researchers, cutting parameters employed during drilling, mathematical delamination modelling, effect of thrust force, spindle speed, thermal loads, tool wear, surface roughness, tool geometry and tool materials on delamination and hole quality are summarized. In addition an approach of digital image processing in delamination assessment completes the approach. - Discusses Carbon Fiber Reinforced Plastics modern technologies for automated, highly productive and cost efficient processing. - Great value for final undergraduate engineering courses or as a topic on manufacturing with FRPs at the postgraduate level as well as a useful reference for academics, researchers, manufacturing, mechanical and materials engineers, professionals in machining of FRPs and related industries.
This excellent volume will serve as an indispensable reference and source book for process design, tool and production engineers in composite manufacturing. It provides the reader with a comprehensive treatment of the theory of machining as it applies to fiber reinforced polymer composites. It covers the latest technical advances in the area of machining and tooling, and discusses the applications of fiber reinforced polymer composites in the aircraft and automotive industries.
Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts
Machining processes play an important role in the manufacture of a wide variety of components. While the processes required for metal components are well-established, they cannot always be applied to composite materials, which instead require new and innovative techniques. Machining technology for composite materials provides an extensive overview and analysis of both traditional and non-traditional methods of machining for different composite materials.The traditional methods of turning, drilling and grinding are discussed in part one, which also contains chapters analysing cutting forces, tool wear and surface quality. Part two covers non-traditional methods for machining composite materials, including electrical discharge and laser machining, among others. Finally, part three contains chapters that deal with special topics in machining processes for composite materials, such as cryogenic machining and processes for wood-based composites.With its renowned editor and distinguished team of international contributors, Machining technology for composite materials is an essential reference particularly for process designers and tool and production engineers in the field of composite manufacturing, but also for all those involved in the fabrication and assembly of composite structures, including the aerospace, marine, civil and leisure industry sectors. - Provides an extensive overview of machining methods for composite materials - Chapters analyse cutting forces, tool wear and surface quality - Cryogenic machining and processes for wood based composites are discussed
Sustainable Composites for Aerospace Applications presents innovative advances in the fabrication, characterization and applications of LDH polymer nanocomposites. It covers fundamental structural and chemical knowledge and explores various properties and characterization techniques, including microscopic, spectroscopic and mechanical behaviors. Users will find a strong focus on the potential applications of LDH polymer nanocomposites, such as in energy, electronics, electromagnetic shielding, biomedical, agricultural, food packaging and water purification functions. This book provides comprehensive coverage of cutting-edge research in the field of LDH polymer nanocomposites and future applications, and is an essential read for all academics, researchers, engineers and students working in this area. - Presents fundamental knowledge of LDH polymer nanocomposites, including chemical composition, structural features and fabrication techniques - Provides an analytical overview of the different types of characterization techniques and technologies - Contains extensive reviews on cutting-edge research for future applications in a variety of industries
Plastics Materials and Processes: A Concise Encyclopedia is a resource for anyone with an interest in plastic materials and processes, from seasoned professionals to laypeople. Arranged in alphabetical order, it clearly explains all of the materials and processes as well as their major application areas and usages. Plastics Materials and Processes: A Concise Encyclopedia: Discusses and describes applications and practical uses of the materials and processes. Clear definitions and sufficient depth to satisfy the information seekers needs
I am pleased to present the Fifth Edition of the Plastics Engineering Handbook. Last published in 1976, this version of the standard industry reference on plastics processing incorporates the numerous revisions and additions necessitated by 14 years of activity in a dynamic industry. At that last printing, then-SPI President Ralph L. Harding, Jr. anticipated that plastics pro duction would top 26 billion pounds in 1976 (up from 1.25 billion in 1947, when the First Edition of this book was issued). As I write, plastics production in the United States had reached almost 60 billion pounds annually. Indeed, the story of the U.S. plastics industry always has been one of phenomenal growth and unparalleled innovation. While these factors make compilation of a book such as this difficult, they also make it necessary. Thus I acknowledge all those who worked to gather and relate the information included in this 1991 edition and thank them for the effort it took to make the Plastics Engineering Handbook a definitive source and invaluable tool for our industry. Larry L. Thomas President The Society of the Plastics Industry, Inc.
The printing of the seventh edition of the book has provided the author with an opportunity to completely go through the text.Minor Additions and Improvements have been carried out,wherever needed.All the figure work has been redone on computer,with the result that all the figures are clear and sharp.The author is really thankful to M/s S.Chand & Company Ltd. for doing an excellent job in publishing the latest edition of the book.
The revised and updated second edition of this book gives an in-depth presentation of the basic principles and operational procedures of general manufacturing processes. It aims at assisting the students in developing an understanding of the important and often complex interrelationship among various technical and economical factors involved in manufacturing. The book begins with a discussion on material properties while laying emphasis on the influence of materials and processing parameters in understanding manufacturing processes and operations. This is followed by a detailed description of various manufacturing processes commonly used in the industry. With several revisions and the addition of four new chapters, the new edition also includes a detailed discussion on mechanics of metal cutting, features and working of machine tools, design of molds and gating systems for proper filling and cooling of castings. Besides, the new edition provides the basics of solid-state welding processes, weldability, heat in welding, residual stresses and testing of weldments and also of non-conventional machining methods, automation and transfer machining, machining centres, robotics, manufacturing of gears, threads and jigs and fixtures. The book is intended for undergraduate students of mechanical engineering, production engineering and industrial engineering. The diploma students and those preparing for AMIE, Indian Engineering Services and other competitive examinations will also find the book highly useful. New to This Edition : Includes four new chapters Non-conventional Machining Methods; Automation: Transfer Machining, Machining Centres and Robotics; Manufacturing Gears and Threads; and Jigs and Fixtures to meet the course requirements. Offers a good number of worked-out examples to help the students in mastering the concepts of the various manufacturing processes. Provides objective-type questions drawn from various competitive examinations such as Indian Engineering Services and GATE.
This volume focuses on the practical application of processes for manufacturing plastic products. It includes information on design for manufacturability (DFM), material selection, process selection, dies, molds, and tooling, extrusion, injection molding, blow molding, thermoforming, lamination, rotational molding, casting, foam processing, compression and transfer molding, fiber reinforced processing, assembly and fabrication, quality, plant engineering and maintenance, management.