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Sheet metal is a common and widely used material, which can be easily worked using hand tools or simple machinery. There are lots of opportunities for designing, making and using sheet metal parts to produce elegant, effective and low cost solutions for new items, repairs and modifications to existing components. This new guide takes a practical approach to the manufacture of sheet metal parts, and explains how you can make full use of hand tools and machines to produce ambitious work of a high standard. Topics covered include the use of specialist tools such as snips, nibblers, folders, the jenny, the flypress, punches and dies; and techniques for manufacturing a wide range of sheet metal parts, including marking out, cutting, bending, joining and finishing. There are practical projects to illustrate the use of techniques and tools. Fully illustrated with 337 colour illustrations and 109 CAD diagrams.
Charcoal Foundry, the first book in the "Metal Working Shop From Scrap Series", gives you plans for building a metal melting furnace and instructions on basic pattern making and molding. All the information needed to set up a foundry in your work shop can be found in this book. Simply stated, if you can build a sand castle or make a mud pie, you can make a sand mold to produce castings for your metal shop projects. The main ingredient in these projects is scrap aluminum and pot metal. The only tools you need to get started are ordinary home shop hand tools, many of which are probably already in your possession. Much of the remainder is found as salvage or cast-off and little expense need be involved. The charcoal foundry is simple to build and operate and the initial cost is so low that it can be in the reach of nearly anyone. And the fundamentals of pattern-making and molding are easily understood and mastered. Once you have built the charcoal foundry and the metal lathe in book 2, there is little beyond your reach by way of shop equipment. Build as large or small as you wish and you are your own parts supply company. If you already have some machine shop equipment, you will find that adding a foundry to your shop greatly expands your capacity. Being able to produce your own castings for accessories and equipment is a great advantage. Design your own, make a copy or follow a plan. It's easy when you're in control and can produce your own castings.
Sheet Metal Technology is written in Dave’s unique style with the beginner or vocational student in mind as he demonstrates how a product idea is conceived, developed and then produced by a single craftsman with basic tools. Subjects covered are safety in the shop, use of tools, layout and pattern development, various ways of forming and joining metal along with edging methods, corner systems and panel reinforcement. You will be introduced to the basic sheet metal shop where you will learn about various methods of forming sheet metal and in some instances even constructing your own tools including a rather unique and functional 24" sheet metal brake constructed of hardwood. The final chapter opens with a mass production operation set up to demonstrate the efficiency and economy of modern industrial technology. Then further projects are progressively introduced as skill is acquired. Such projects as a dustpan for the shop, a handy tool tote tray as well as plans for single and double hinge tool boxes. By this time you are an advanced student and ready to construct the unique portable charcoal grill and the impressive three drawer tool chest from the plans provided. Dave Gingery brings it all within your grasp and you will be amazed at what can be produced with tin snips, standard measuring tools and a 24" sheet metal brake.
This book contains useful instruction and information for metal workers, from novice to intermediate and even advanced, on how to apply force and use good judgment, thorough planning, close observation, creativity, and restraint to create almost any metal part. With this book, simple to complex fabrication and metal forming tasks are within the reach of adept enthusiasts.
This CD-ROM contains the PDF version of Metalworking Sink or Swim. This collection of priceless tips, tricks, skills, and experiences from a veteran of the trade is presented in a way that captures the attention of users and engages them in the process of furthering the art. It includes shop-tested descriptions and illustrations of creative and unique skills and observations from almost 40 years in the metalworking trades. What's more, it offers enough material from several metalworking trades to start a great research and development shop. It is sure to be a valuable and time-saving resource for anyone involved in the fabrication of metal. Written by a shop peer from the perspective of having done the required work. Includes numerous photos and illustrative stories that help users easily understand the material presented and the techniques provided. Contains a chapter on flame straightening techniques. Offers many examples of special workholding techniques. Covers crossover skills like Welding/Machine, Sheetmetal/Welding, and Design/Management.
Professional Sheet Metal Fabrication is the number-one resource for sheet metal workers old and new. Join veteran metalworker Ed Barr as he walks you through the ins and outs of planning a sheet metal project, acquiring the necessary tools and resources, doing the work, and adding the perfect finishing touches for a seamless final product. From his workshop at McPherson College-home of the only accredited four-year degree in automotive restoration technology-Barr not only demonstrates how the latest tools and products work, but also explains why sheet metal reacts the way it does to a wide variety of processes. He includes clear directions for shaping metal using hand tools, the English Wheel, the pneumatic planishing hammer, and other machines, and discusses a variety of ways to cut and join metal through welding, soldering, brazing, and riveting. Dent repair and automotive patch panel fabrication are covered in detail. Readers are also given tips on copying shapes and building foam, wire, and wood station bucks to use as guides during shaping. This is truly the most detailed enthusiast-focused sheet metal how-to book on the market. Whether you're a metal hobbyist or experienced professional, you're sure to find something new in Professional Sheet Metal Fabrication.