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Acquire the Skills, Tools, and Techniques Needed to Ensure High Quality and Precision in the Design of Machined Parts! Designed for quick access on the job, Machine Tools Handbook explains in detail how to carry out basic and advanced machine tool operations and functions, providing a wealth of machine tool exercises to test and improve the performance of machinists. The tables, graphs, and formulas packed into this essential reference makes it a must-have for every machine and manufacturing workshop. Machine Tools Handbook features: Expert instructions on performing basic and advanced machine tool operations and functions Comparative tables for machine tool drives Complete guidelines for designing simple circuits for electrical automation Detailed graphs for gear design Solved examples that illustrate and prove formulas Inside This Hands-On Machine Tool Guide • Machine Tool Drives and Mechanisms • Rectilinear Drives • Drive Transmission and Manipulation • Machine Tool Elements • Dynamics of Machine Tools • Machine Tool Operation • Tool Engineering • Exercises
Successful producers of machine tools today must offer customers highly efficient and accurate machines. This can only be achieved with the help of modern software in research, construction, production and quality control. Trends in development are oriented towards modular construction machines. The application of modern tools and the progressive construction of headstock has increased cutting speeds, thus significantly increasing the machine's productivity. The first section of the book is focused on trends in the development of machines. A second very significant machine parameter is accuracy. The rigidity of the machine is a necessary condition for achieving its required accuracy. The second part of the book is dedicated to the effect of the individual constructional nodes on stability, the optimization of system rigidity, and the measuring of the accuracy of the machining tools. The aim of the third and final section of the book is to point out the widest possibilities for the application of machine tools in industry. An example is presented of the application of machining tools in the orthoses manufacture.
Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. - Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process - Provides case studies covering real industrial applications - Explains how to use multiscale modeling for hybrid machining
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
Interest in the fascinating field of multicriteria optimization and its application to design processes has grown very quickly in recent years. Researchers and practising engineers will find this book an comprehensive presentation of this subject. After an introduction to multicriteria optimization and the advantages of using multicriteria techniques, the first part of the book presents methods and computer procedures for solving multicriteria optimum design problems including interactive methods and knowledge-based systems. The second part presents an extensive range of applications of these methods to design processes in the fol- lowing fields: mechanisms and dynamic systems, aircraft and space technology, machine tool design, metal forming and cast metal technology, civil and architectural engineering, and structures made of advanced materials.
The purpose of this book is to develop capacity building in strategic and non-strategic machine tool technology. The book contains chapters on how to functionally reverse engineer strategic and non-strategic computer numerical control machinery. Numerous engineering areas, such as mechanical engineering, electrical engineering, control engineering, and computer hardware and software engineering, are covered. The book offers guidelines and covers design for machine tools, prototyping, augmented reality for machine tools, modern communication strategies, and enterprises of functional reverse engineering, along with case studies. Features Presents capacity building in machine tool development Discusses engineering design for machine tools Covers prototyping of strategic and non-strategic machine tools Illustrates augmented reality for machine tools Includes Internet of Things (IoT) for machine tools
The first part of this volume provides the user with assistance in the selection and design of important machine and frame components. It also provides help with machine design, calculation and optimization of these components in terms of their static, dynamic and thermoelastic behavior. This includes machine installation, hydraulic systems, transmissions, as well as industrial design and guidelines for machine design. The second part of this volume deals with the metrological investigation and assessment of the entire machine tool or its components with respect to the properties discussed in the first part of this volume. Following an overview of the basic principles of measurement and measuring devices, the procedure for measuring them is described. Acceptance of the machine using test workpieces and the interaction between the machine and the machining process are discussed in detail. The German Machine Tools and Manufacturing Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with color technical illustrations throughout. This first English edition is a translation of the German ninth edition.
Harness the Latest Modular Design Methods to Increase Productivity, Save Time, and Reduce Costs in Manufacturing Machine designers and toolmakers can turn to Modular Design for Machine Tools for a complete guide to designing and building machines using modular design methods. The information and techniques presented in this skills-building book will enable readers to shorten machine design time...improve reliability...reduce costs...and simplify service and repair. Packed with over 100 detailed illustrations, this essential resource explores the basics of modular design...the methodology of machine tools... the description and application of machine tools...interfacial structural configuration in modular design...stationary and sliding joints...model theory and testing...and much more. Comprehensive and easy-to-use, Modular Design for Machine Tools includes: Expert classification of machine tool joints Concise definitions of machine tool joints and characteristics Similarity evaluations of structural configurations Design formulas and features of single flat joints under dynamic loading Solved examples that illustrate and prove formulas Hard-to-find graphs for gear design, comparative tables for machine tool drives, and simplified electrical circuit designs Inside This Cutting-Edge Modular Design Guide • Part 1: Engineering Guide to Modular Design and Description/Methodology of Machine Tools • What Is Modular Design? • Engineering Guide to and Future Perspectives on Modular Design • Description of Machine Tools • Application of Machine Tools to Engineering Design • Part 2: Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design • Machine Tool Joints • Engineering Design Fundamentals • Practice and First-Hand Views of Related Engineering Developments: Stationary Joints and Sliding Joints • Engineering Knowledge of Other Joints • Measurement of Interface Pressure by Means of Ultrasonic Waves • Model Theory and Testing