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Existing literature focuses on the alleged merits of the Stirling engine. These are indeed latent but, decades on, remain to be fully realised. This is despite the fact that Stirling and other closed-cycle prime-movers offer a contribution to an ultra-low carbon economy. By contrast with solar panels, the initial manufacture of Stirling engines makes no demands on scarce or exotic raw materials. Further, calculating embodied carbon per kWh favours the Stirling engine by a wide margin. However, the reader expecting to find the Stirling engine promoted as a panacea for energy problems may be surprised to find the reverse. Stirling and Thermal-Lag Engines reflects upon the fact that there is more to be gained by approaching its subject as a problem than as a solution. The Achilles heel of the Stirling engine is a low numerical value of specific work, defined as work per cycle per swept volume per unit of charge pressure and conventionally denoted Beale number NB. Measured values remain unimproved since 1818, quantified here for the first time at 2% of the NB of the modern internal combustion engine! The low figure is traced to incomplete utilisation of the working gas. Only a small percentage of the charge gas - if any - is processed through a complete cycle, i.e., between temperature extremes. The book offers ready-made tools including a simplified algorithm for particle trajectory map construction; an author-patented mechanism delivering optimised working-gas distribution; flow and heat transfer data re-acquired in context and an illustrated re-derivation of the academically respected Method of Characteristics which now copes with shock formation and flow-area discontinuities. All formulations are presented in sufficient detail to allow the reader to 'pick up and run' with them using the data offered in the book. The various strands are drawn together in a comprehensively engineered design of an internally focusing solar Stirling engine, presented in a form allowing a reader with access to basic machining facilities to construct one. The sun does not always shine. But neither will the oil always flow. This new title offers an entrée to technology appropriate to the 21st century.
For Stirling engines to enjoy widespread application and acceptance, not only must the fundamental operation of such engines be widely understood, but the requisite analytic tools for the stimulation, design, evaluation and optimization of Stirling engine hardware must be readily available. The purpose of this design manual is to provide an introduction to Stirling cycle heat engines, to organize and identify the available Stirling engine literature, and to identify, organize, evaluate and, in so far as possible, compare non-proprietary Stirling engine design methodologies. This report was originally prepared for the National Aeronautics and Space Administration and the U. S. Department of Energy.
Addressing the challenge of climate change requires the large-scale development of significant renewable energy generation, but also requires these intermittent energy sources to be balanced by energy storage or demand management to maintain a reliable electric grid. In addition, a centralized generation paradigm fails to capture and utilize thermal energy for combined heat and power, abandoning a large portion of the available value from the primary energy source. A solar thermal electric system utilizing Stirling engines for energy conversion solves both of these shortcomings and has the potential to be a key technology for renewable energy generation. The ability to store thermal energy cheaply and easily allows the reliable generation of output power even during absences of solar input, and operating as distributed generation allows the output thermal stream to be captured for local heating applications. Such a system also can achieve relatively high conversion efficiencies, is fabricated using common and benign materials, and can utilize alternate sources of primary energy in an extended absence of solar input. This dissertation discusses the design, fabrication, and testing of a Stirling engine as the key component in a solar thermal electric system. In particular, the design addresses the low temperature differential that is attainable with distributed solar with low concentration ratios and is designed for low cost to be competitive in the energy space. The dissertation covers design, fabrication, and testing of a 2.5 kW Stirling Engine with a predicted thermal-to-mechanical efficiency of 20%, representing 60% of Carnot efficiency, operating between 180°C and 30°C. The design process and choices of the core components of the engine are discussed in detail, including heat exchangers, regenerator, pistons, and motor/alternator, and the process for modeling, simulation, and optimization in designing the engine. Finally, the dissertation covers the assembly and experimental testing that validates the design in terms of heat exchanger performance, losses, kinematics, and cycle work.