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This report presents a cost analysis of Linear Low Density Polyethylene (LLDPE) production from polymer grade (PG) ethylene and 1-octene using a solution process. The process under analysis is similar to NOVA Chemicals Advanced SCLAIRTECH process. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): US Patent 6319996, issued to Nova Chemical in 2001 Keywords: Ethene, PE, Methylpentane, Stirred-Reactor, Dual-Reactor
This report presents a cost analysis of Isononanol production from octenes. The process examined is a typical cobalt catalyst process. This report was developed based essentially on the following reference(s): (1) "OXO Process", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) US Patent 5457240, issued to ExxonMobil in 1995; Keywords: Oxo alcohol, Hydroformylation, Isononyl Alcohol, INA
This report presents a cost analysis of Linear Alpha Olefins (LAO) production from ethylene. The process examined is similar to Chevron Phillips process. In this process, ethylene is oligomerized to produce Linear Alpha Olefins ranging from C4 to C30+. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) "Olefins, Higher", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition; (2) US Patent 5510556, issued to Chevron in 1996 Keywords: Ethene, Ethylene Oligomerization, Gulf Oil Chemicals Company
Provides corrosion basics in a lucid manner to students and working professionals and over 80 corrosion-failure analysis case studies Correlates Failure Analysis with Corrosion Science Exclusively provides corrosion-related failure analysis case histories in one place in a convenient format One-stop shop for both science and real time occurrence of the phenomenon of corrosion Full coverage of all MOC, Materials of Construction, used for process equipments Simple but Lucid presentation of Failure Analysis procedure