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Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. - Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process - Provides case studies covering real industrial applications - Explains how to use multiscale modeling for hybrid machining
Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.
LASER-ASSISTED MACHINING This unique book develops exhaustive engineering perceptions of different laser-assisted techniques, reviews the engineering context of different laser fabrication techniques, and describes the application of laser-assisted fabrication techniques. Lasers are essential in the area of material processing because they can produce coherent beams with little divergence. The fabrication process known as surface cladding includes joining (soldering, welding), material removal (laser-aided drilling, cutting, etc.), deformation (extrusion, bending), and material addition. Some remarkable advantages of laser-assisted material development include faster processing rates and preservation of essential alloying components. However, the lack of widespread understanding of various material phenomena and how laser parameters affect them prevents the technology from being widely accepted on an industrial scale. Among the subjects Laser-Assisted Machining covers include high-powered lasers in material processing applications, laser-based joining of metallic and non-metallic materials, direct laser cladding, laser surface processing, laser micro and nano processing, emerging laser materials processing techniques, solid-state lasers, laser cutting, drilling and piercing, laser welding, laser bending or forming, laser cleaning, laser automation and in-process sensing, femtosecond laser micromachining, laser-assisted micro-milling/grinding, laser-assisted jet electrochemical micro-machining, laser-assisted water jet micro-machining, hybrid laser-electrochemical micromachining process, quill and nonreciprocal ultrafast laser writing, laser surface engineering, ultrashort pulsed laser surface texturing, laser interference patterning systems, laser interference lithography, laser-guided discharge texturing. Audience The book will be used by researchers in the fields of manufacturing technology and materials science as well as engineers and high-level technicians for a better understanding of various innovative and novel techniques to cope with the need of micromachining, as well as microfabrication industries for successful implementation of microproduct manufacturing.
High-Speed Machining covers every aspect of this important subject, from the basic mechanisms of the technology, right through to possible avenues for future research. This book will help readers choose the best method for their particular task, how to set up their equipment to reduce chatter and wear, and how to use simulation tools to model high-speed machining processes. The different applications of each technology are discussed throughout, as are the latest findings by leading researchers in this field. For any researcher looking to understand this topic, any manufacturer looking to improve performance, or any manager looking to upgrade their plant, this is the most comprehensive and authoritative guide available. - Summarizes important R&D from around the world, focusing on emerging topics like intelligent machining - Explains the latest best practice for the optimization of high-speed machining processes for greater energy efficiency and machining precision - Provides practical advice on the testing and monitoring of HSM machines, drawing on practices from leading companies
Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.
The first book to comprehensively address the theory, kinematic modelling, numerical simulation and applications of vibration assisted machining Vibration Assisted Machining: Theory, Modelling and Applications covers all key aspects of vibration assisted machining, including cutting kinematics and dynamics, the effect of workpiece materials and wear of cutting tools. It also addresses practical applications for these techniques. Case studies provide detailed guidance on the design, modeling and testing of VAM systems. Experimental machining methods are also included, alongside considerations of state-of-the-art research developments on cutting force modeling and surface texture generation. Advances in computational modelling, surface metrology and manufacturing science over the past few decades have led to tremendous benefits for industry. This is the first comprehensive book dedicated to design, modelling, simulation and integration of vibration assisted machining system and processes, enabling wider industrial application of the technology. This book enables engineering students and professionals in manufacturing to understand and implement the latest vibration assisted machining techniques. Highlights include: Comprehensive coverage of the theory, kinematics modelling, numerical simulation and applications of vibration assisted machining (VAM) Case studies with detailed guidance on design, modelling and testing of VAM systems, as well as experimental machining methods Discussion of state-of-the-art research developments on cutting force modelling and surface texture generation Coverage of the history of VAM, its current applications and future directions for the technology Vibration Assisted Machining: Theory, Modelling and Applications provides engineering students, researchers, manufacturing engineers, production supervisors, tooling engineers, planning and application engineers and machine tool designers with the fundamentals of vibration assisted machining, along with methodologies for developing and implementing the technology to solve practical industry problems.
This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.
This book presents select proceedings of the National Conference on Sustainable Machining Strategies for Better Performance (SMSBP 2020). It examines a range of machining strategies that helps to improve sustainability in machining processes. The focus is to improve competition, reduce costs, comply with environmental regulations and address environmental concerns. The topics covered include machining of difficult-to-machine materials, developments in new cutting tool materials, modern cooling methods, use of advanced machining technologies, lubrication strategies like MQL, cryogenic cooling, use of cold compressed air, adoption of hybrid cooling strategies, hybrid machining strategies, machining of special materials including elastomers and surface integrity studies in use of cryogenic machining. The book presents the latest research developments in the domain of sustainable machining which can improve the machining practice adopted by researchers, professionals and industries. The book will be a valuable reference for researchers, professionals and people from machining and material-related industries who are interested in adopting sustainable machining strategies.
Modern Machining Technology: Advanced, Hybrid, Micro Machining and Super Finishing Technology explores complex and precise components with challenging shapes that are increasing in demand in industry. As the first book to cover all major technologies in this field, readers will find the latest technical developments and research in one place, allowing for easy comparison of specifications. Technologies covered include mechanical, thermal, chemical, micro and hybrid machining processes, as well as the latest advanced finishing technologies. Each topic is accompanied by a basic overview, examples of typical applications and studies of performance criteria. In addition, readers will find comparative advantages, model questions and solutions. - Addresses a broad range of modern machining techniques, providing specifications for easy comparison - Includes descriptions of the main applications for each method, along with the materials or products needed - Provides the very latest research in processes, including hybrid machining
Laser Machining: Theory and Practice addresses state-of-the-art laser machining in a way useful for research- ers, academicians and practitioners, particularly manufacturing engineers, who are considering lasers as a solution to the machining requirements of their factories and plants. This book provides detailed information on the theory behind laser machining, as well as its requirements, uses and applications. In order to place laser machining in its correct context, the author begins with an overview of conventional material removal processes and go on to describe in detail the physical mechanisms involved in lasers, the different types of lasers involved in laser machining, and laser machining systems, which include optics, positioning systems, manipulators, etc. The theoretical treatment of the laser includes a section on the basics of heat transfer and fluid mechanics, and analyses of one, two and three-dimensional laser machining processes. The book closes with a description of state-of-the-art laser machining applications in research and industrial practice.