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Modern manufacturing industry is focusing its interests on the potential offered by the laser, in combination with other new technologies such as optical fibres, automation, computing and flexible manufacturing systems, to give new and powerful methods for non-destructive testing, in-process quality assurance, laser material processing and process control, and laser robotics. The greatest opportunities for the laser are in those areas where flexibility, automation, CAD/CAM integration, precision, cost reduction, and time to market are important factors. The examples covered here are mainly drawn from the automotive industry, where all these factors are imperative, and where the CO2, Nd-YAG and excimer laser sources are already making their contribution to the manufacturing process.
The complete guide to understanding and using lasers in material processing!Lasers are now an integral part of modern society, providing extraordinary opportunities for innovation in an ever-widening range of material processing and manufacturing applications. The study of laser material processing is a core element of many materials and manufacturing courses at undergraduate and postgraduate level. As a consequence, there is now a vast amount of research on the theory and application of lasers to be absorbed by students, industrial researchers, practising engineers and production managers. Written by an acknowledged expert in the field with over twenty years' experience in laser processing, John Ion distils cutting-edge information and research into a single key text. Essential for anyone studying or working with lasers, Laser Processing of Engineering Materials provides a clear explanation of the underlying principles, including physics, chemistry and materials science, along with a framework of available laser processes and their distinguishing features and variables. This book delivers the knowledge needed to understand and apply lasers to the processing of engineering materials, and is highly recommended as a valuable guide to this revolutionary manufacturing technology. The first single volume text that treats this core engineering subject in a systematic manner Covers the principles, practice and application of lasers in all contemporary industrial processes; packed with examples, materials data and analysis, and modelling techniques
Laser Machining: Theory and Practice addresses state-of-the-art laser machining in a way useful for research- ers, academicians and practitioners, particularly manufacturing engineers, who are considering lasers as a solution to the machining requirements of their factories and plants. This book provides detailed information on the theory behind laser machining, as well as its requirements, uses and applications. In order to place laser machining in its correct context, the author begins with an overview of conventional material removal processes and go on to describe in detail the physical mechanisms involved in lasers, the different types of lasers involved in laser machining, and laser machining systems, which include optics, positioning systems, manipulators, etc. The theoretical treatment of the laser includes a section on the basics of heat transfer and fluid mechanics, and analyses of one, two and three-dimensional laser machining processes. The book closes with a description of state-of-the-art laser machining applications in research and industrial practice.
Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. - Provides a comprehensive one-volume overview of advances in laser additive manufacturing - Presents detailed coverage of the latest techniques used for laser additive manufacturing - Reviews both established and emerging areas of application
This book covers the fundamental principles and physical phenomena behind laser-based fabrication and machining processes. It also gives an overview of their existing and potential applications. With laser machining an emerging area in various applications ranging from bulk machining in metal forming to micromachining and microstructuring, this book provides a link between advanced materials and advanced manufacturing techniques. The interdisciplinary approach of this text will help prepare students and researchers for the next generation of manufacturing.
Lasers can alter the surface composition and properties of materials in a highly controllable way, which makes them efficient and cost-effective tools for surface engineering. This book provides an overview of the different techniques, the laser-material interactions and the advantages and disadvantages for different applications. Part one looks at laser heat treatment, part two covers laser additive manufacturing such as laser-enhanced electroplating, and part three discusses laser micromachining, structuring and surface modification. Chemical and biological applications of laser surface engineering are explored in part four, including ways to improve the surface corrosion properties of metals. - Provides an overview of thermal surface treatments using lasers, including the treatment of steels, light metal alloys, polycrystalline silicon and technical ceramics - Addresses the development of new metallic materials, innovations in laser cladding and direct metal deposition, and the fabrication of tuneable micro- and nano-scale surface structures - Chapters also cover laser structuring, surface modification, and the chemical and biological applications of laser surface engineering
A practical book with a variety of uses, this book can help applications engineers spark problem-solving techniques through the use of lasers. Industrial Application of Lasers, Second Edition takes the reader through laser fundamentals, unusual properties of laser light, types of practical lasers available, and commonly used accessory equipment. The book also applies this information to existing and developing applications. Current uses of lasers, including laser welding and cutting, electronic fabrication techniques, lightwave communications, laser-based applications in alignment, surveying, and metrology are all covered as well as discussing the potential for future applications such as all-optical computers,remote environmental monitoring, and laser-assisted thermonuclear fusion. - Explains basic laser fundamentals as well as emphasizing how lasers are used for real applications in industry - Describes the importance of laser safety - Discusses potentially important future applications such as remote environmental monitoring - Includes rare expert lore and opinion
Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.
Advances in Laser Materials Processing: Technology, Research and Application, Second Edition, provides a revised, updated and expanded overview of the area, covering fundamental theory, technology and methods, traditional and emerging applications and potential future directions. The book begins with an overview of the technology and challenges to applying the technology in manufacturing. Parts Two thru Seven focus on essential techniques and process, including cutting, welding, annealing, hardening and peening, surface treatments, coating and materials deposition. The final part of the book considers the mathematical modeling and control of laser processes. Throughout, chapters review the scientific theory underpinning applications, offer full appraisals of the processes described and review potential future trends. - A comprehensive practitioner guide and reference work explaining state-of-the-art laser processing technologies in manufacturing and other disciplines - Explores challenges, potential, and future directions through the continuous development of new, application-specific lasers in materials processing - Provides revised, expanded and updated coverage
Laser materials processing has made tremendous progress and is now at the forefront of industrial and medical applications. The book describes recent advances in smart and nanoscaled materials going well beyond the traditional cutting and welding applications. As no analytical methods are described the examples are really going into the details of what nowadways is possible by employing lasers for sophisticated materials processing giving rise to achievements not possible by conventional materials processing.