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George Krauss, University Emeritus Professor, Colorado School of Mines and author of the best-selling ASM book Steels: Processing, Structure, and Performance, discusses some of the important additions and updates to the new second edition.
This well-established book, now in its Third Edition, presents the principles and applications of engineering metals and alloys in a highly readable form. This new edition retains all the basic topics covered in earlier editions such as phase diagrams, phase transformations, heat treatment of steels and nonferrous alloys, shape memory alloys, solidification, fatigue, fracture and corrosion, as well as applications of engineering alloys. A new chapter on ‘Nanomaterials’ has been added (Chapter 8). The field of nano-materials is interdisciplinary in nature, covering many disciplines including physical metallurgy. Intended as a text for undergraduate courses in Metallurgical and Materials Engineering, the book is also suitable for students preparing for associate membership examination of the Indian Institute of Metals (AMIIM) and other professional examinations like AMIE.
This book seeks to provide a comprehensive coverage of the important and growing field of ladle metallurgy, including theory, practice, and economics. During the past decade, major advances have been made in the secondary metallurgy of steel and other metals; indeed, secondary metallurgy, that is, the ladle treatment of molten metals, following the melting and refining steps, has become an important and inevitable part of the overall processing sequence. Ladle metallurgy is attractive because it can provide an effective means for adjusting and fine-tuning the composition and temperature of the molten products prior to solidification processing. Ladle metallurgy allows us to produce materials of very high purity and will become increasingly an essential process requirement. Indeed, many of the novel casting techniques will mandate steels of much higher cleanliness than those in current practice. Of course, ladle metallurgy or secondary metallurgy is not limited to steel; indeed, major advances have been made and are being made in the secondary processing of aluminum, aluminum alloys, and many specialty metals.
Steel Making is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. The book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject. Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to : • elaborate the physicochemical principles involved in steel making • explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process) • provide a summary of the developments in secondary refining of steels • discuss principles and practices of ingot casting and continuous casting of steels • emphasize an increasing need to protect our environment and utilize waste energy • explain transport processes, simulation, and modelling relevant to the developments in steel technology. The book provides considerable information in an easily assimilable form and makes an ideal introduction to the complex subject of steel technology.
Treatise on Process Metallurgy: Volume Three, Industrial Processes provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board. Provides the entire breadth of process metallurgy in a single work Includes in-depth knowledge in all key areas of process metallurgy Approaches the topic from an interdisciplinary perspective, providing broad range coverage on topics
Treatise on Process Metallurgy: Volume Four, Industrial Production provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board. Provides the entire breadth of process metallurgy in a single work Includes in-depth knowledge in all key areas of process metallurgy Approaches the topic from an interdisciplinary perspective, providing broad range coverage on topics
The attractive physical and mechanical properties of ordered intermetallic alloys have been recognized since early in this century. However, periodic attempts to develop intermetallics for structural applications were unsuc cessful, due in major part to the twin handicaps of inadequate low-temper ature ductility or toughness, together with poor elevated-temperature creep strength. The discovery, in 1979, by Aoki and Izumi in Japan that small additions of boron caused a dramatic improvement in the ductility of Ni3Al was a major factor in launching a new wave of fundamental and applied research on intermetallics. Another important factor was the issuance in 1984 of a National Materials Advisory Board reported entitled "Structural Uses for Ductile Ordered Alloys," which identified numerous potential defense-related applications and proposed the launching of a coordinated development program to gather engineering property and processing data. A substantial research effort on titanium aluminides was already underway at the Air Force Materials Laboratory at Wright Patterson Air Force Base in Ohio and, with Air Force support, at several industrial and university laboratories. Smaller programs also were under way at Oak Ridge National Laboratory, under Department of Energy sponsorship. These research efforts were soon augmented in the United States by funding from Department of Defense agencies such as Office of Naval Research and Air Force Office of Scientific Research, and by the National Science Foundation.
The steelmaking industry and its customers have benefited enormously from the many significant technological advances of the last thirty years. As their customers become ever more quality conscious, however, steelmakers must continue their efforts to minimize harmful impurities, minimize as well as modify harmful nonmetallic inclusions and achieve
For a number of years it has been a General Motors Research Laboratories custom to hold a symposium on a subject which is new and emerging, and to invite the best people in the world in that subject to come together to talk to each other. Initially, I had some difficulty in regarding foundry processes as a new and emerging subject. Copper alloys have been in foundry practice for about six thousand years. Foundrymen working with those alloys have been recognized, as such, for nearly all that time. Iron has a much shorter history, probably only three or four thousand years. So what's new? What is new is that a subject which has always been so complex and so difficult that it could only be a craft skill, with bits and pieces of knowledge and bits and pieces of insight, has begun to yield to new abilities to solve very complex problems. We do this now because we can handle great amounts of data by computational means, using new and more complicated theoretical treatments than we could deal with before. In fact, we have a new technology with which we can attack these terribly difficult problems. Thus, foundry processing is becoming a new subject because new things can be done with it.