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Early in the development of an extended surface fuel element for use in the NPR, several 7-rod cluster fuel elements were irradiated to determine the dimensional stability of such geometries at high burnups. These elements were fabricated from small diameter uranium rods clad unbonded in stainless steel tubes and assembled in a rod cluster geometry by various support devices. Zircaloy clad fuel rods were not yet available, the stainless steel clad rods therefore served as a suitable material which would withstand high temperature water over a long period of time and maintain relatively high strength properties. The purpose of the irradiation detailed in this report was to determine the effect of high exposure on the swelling, dimensional stability, microstructure, and physical properties of uranium rods restrained unbonded in stainless steel. At the same time, this test was designed to evaluate the effect of fuel rods operating in a cluster geometry, to monitor the central core temperature of the uranium, to determine the stainless steel-uranium interface heat transfer bond coefficient, and to determine the average specific power of the assembled element. Goal exposure for this irradiation test was 3500 MWD/t.
Twelve 0.22-in.-diameter fuel specimens containing a longitudinal central vent and clad with 0.010 in. of Type 304 stainless steel were irradiated to evaluate the effect of restraint and a central vent on fuel element stability. The cladding of 10 of the specimens contained porous end plugs to vent any released fission gas and thus to minimize the buildup of gas pressure within the stainless steel cladding. The specimens consisted of a 20% enriched uranium--2 wt% zirconium alloy core surrounded by a natural uranium--2 wt% zirconium alloy sleeve. Eight of the specimens were irradiated to burnups of the enriched core of 6.9 to 12.8% of all atoms (1.2 to 2.2 at.% of the duplex assembly) at maximum fuel temperatures ranging from 280 to 760 deg C. Most of the clad specimens exhibited negligible volume increases as a result of irradiation. Two specimens containing central vents but unclad were irradiated together with the clad specimens in an attempt to differentiate between the effects due to a central vent and the effects due to cladding. The central vent in itself did not appear to reduce the swelling characteristics of the alloy. Mechanical restraint appeared to have extended the useful operating temperatures of the metallic fuel alloy by at least 200 deg C and also greatly extended the burnup levels to which the fuel could be irradiated.
Twelve 0.22-in.-diameter fuel specimens containing a longitudinal central vent and clad with 0.010 in. of Type 304 stainless steel were irradiated to evaluate the effect of restraint and a central vent on fuel element stability. The cladding of 10 of the specimens contained porous end plugs to vent any released fission gas and thus to minimize the buildup of gas pressure within the stainless steel cladding. The specimens consisted of a 20% enriched uranium--2 wt% zirconium alloy core surrounded by a natural uranium--2 wt% zirconium alloy sleeve. Eight of the specimens were irradiated to burnups of the enriched core of 6.9 to 12.8% of all atoms (1.2 to 2.2 at.% of the duplex assembly) at maximum fuel temperatures ranging from 280 to 760 deg C. Most of the clad specimens exhibited negligible volume increases as a result of irradiation. Two specimens containing central vents but unclad were irradiated together with the clad specimens in an attempt to differentiate between the effects due to a central vent and the effects due to cladding. The central vent in itself did not appear to reduce the swelling characteristics of the alloy. Mechanical restraint appeared to have extended the useful operating temperatures of the metallic fuel alloy by at least 200 deg C and also greatly extended the burnup levels to which the fuel could be irradiated. (auth).