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Introduction to Plant Automation and Controls addresses all aspects of modern central plant control systems, including instrumentation, control theory, plant systems, VFDs, PLCs, and supervisory systems. Design concepts and operational behavior of various plants are linked to their control philosophies in a manner that helps new or experienced engineers understand the process behind controls, installation, programming, and troubleshooting of automated systems. This groundbreaking book ties modern electronic-based automation and control systems to the special needs of plants and equipment. It applies practical plant operating experience, electronic-equipment design, and plant engineering to bring a unique approach to aspects of plant controls including security, programming languages, and digital theory. The multidimensional content, supported with 500 illustrations, ties together all aspects of plant controls into a single-source reference of otherwise difficult-to-find information. The increasing complexity of plant control systems requires engineers who can relate plant operations and behaviors to their control requirements. This book is ideal for readers with limited electrical and electronic experience, particularly those looking for a multidisciplinary approach for obtaining a practical understanding of control systems related to the best operating practices of large or small plants. It is an invaluable resource for becoming an expert in this field or as a single-source reference for plant control systems. Author Raymond F. Gardner is a professor of engineering at the U.S. Merchant Marine Academy at Kings Point, New York, and has been a practicing engineer for more than 40 years.
Automation and Environmental Control in Plant Tissue Culture rigorously explores the new challenges faced by modern plant tissue culture researchers and producers worldwide: issues of cost efficiency, automation, control, and optimization of the in vitro microenvironment. This book achieves a critical balance between the economic, engineering and biological viewpoints, and presents well-balanced, unique, and clearly organized perspectives on current initiatives in the tissue culture arena. Each chapter offers guidelines leading towards an exhaustive, unprecedented level of control over in vitro growth, based on emerging technologies of robotics, machine vision, environmental sensors and regulation, and systems analysis. Unlike other tissue culture books which focus on specific crops and techniques, this book spans the broad range of major tissue culture production systems, and advances evidence on how some underrated aspects of the process actually determine the status of the end product. Key researchers from industry and academia have joined to give up-to-date research evidence and analysis. The collection comprises an essential reference for industrial-scale tissue culture producers, as well as any researcher interested in optimizing in vitro production.
B> Covers PLCs, process control, sensors, robotics, fluid power, CNC, Lockout/Tagout and safety, and more. Offers such a wide array of topics that readers can use this book as a reference for many different issues in industrial automation. Featuring the greatest breadth and depth of coverage available on the subject, this practical book explores the main topics in industrial automation; and provides a much-needed, understandable discussion of process control. A comprehensive reference for professionals in industrial automation.
Overview of Industrial Process Automation, Second Edition, introduces the basics of philosophy, technology, terminology, and practices of modern automation systems through the presentation of updated examples, illustrations, case studies, and images. This updated edition adds new developments in the automation domain, and its reorganization of chapters and appendixes provides better continuity and seamless knowledge transfer. Manufacturing and chemical engineers involved in factory and process automation, and students studying industrial automation will find this book to be a great, comprehensive resource for further explanation and study. - Presents a ready made reference that introduces all aspects of automation technology in a single place with day-to-day examples - Provides a basic platform for the understanding of industry literature on automation products, systems, and solutions - Contains a guided tour of the subject without the requirement of any previous knowledge on automation - Includes new topics, such as factory and process automation, IT/OT Integration, ISA 95, Industry 4.0, IoT, etc., along with safety systems in process plants and machines
This book provides an extended overview and fundamental knowledge in industrial automation, while building the necessary knowledge level for further specialization in advanced concepts of industrial automation. It covers a number of central concepts of industrial automation, such as basic automation elements, hardware components for automation and process control, the latch principle, industrial automation synthesis, logical design for automation, electropneumatic automation, industrial networks, basic programming in PLC, and PID in the industry.
Totally Integrated Automation is the concept by means of which SIMATIC controls machines, manufacturing systems and technical processes. Taking the example of the S7-300/400 programmable controller, this book provides a comprehensive introduction to the architecture and operation of a state-of-the-art automation system. It also gives an insight into configuration and parameter setting for the controller and the distributed I/O. Communication via network connections is explained, along with a description of the available scope for operator control and monitoring of a plant. As the central automation tool, STEP 7 manages all relevant tasks and offers a choice of various text and graphics-oriented PLC programming languages. The available languages and their respective different features are explained to the reader. For this third edition, the contents of all sections of the book have been revised, updated and the new data communications with PROFINET IO have been added. The STEP 7 basic software is explained in its latest version. The book is ideal for those who have no extensive prior knowledge of programmable controllers and wish for an uncomplicated introduction to this subject.
Control Performance Management in Industrial Automation provides a coherent and self-contained treatment of a group of methods and applications of burgeoning importance to the detection and solution of problems with control loops that are vital in maintaining product quality, operational safety, and efficiency of material and energy consumption in the process industries. The monograph deals with all aspects of control performance management (CPM), from controller assessment (minimum-variance-control-based and advanced methods), to detection and diagnosis of control loop problems (process non-linearities, oscillations, actuator faults), to the improvement of control performance (maintenance, re-design of loop components, automatic controller re-tuning). It provides a contribution towards the development and application of completely self-contained and automatic methodologies in the field. Moreover, within this work, many CPM tools have been developed that goes far beyond available CPM packages. Control Performance Management in Industrial Automation: · presents a comprehensive review of control performance assessment methods; · develops methods and procedures for the detection and diagnosis of the root-causes of poor performance in complex control loops; · covers important issues that arise when applying these assessment and diagnosis methods; · recommends new approaches and techniques for the optimization of control loop performance based on the results of the control performance stage; and · offers illustrative examples and industrial case studies drawn from – chemicals, building, mining, pulp and paper, mineral and metal processing industries. This book will be of interest to academic and industrial staff working on control systems design, maintenance or optimisation in all process industries.
Der Band behandelt Prozeßsteuerungen für kontinuierlich oder im Batchbetrieb arbeitende chemische Produktionsanlagen, wobei auf alle Stadien der Entwicklung vom Konzept bis zur Umsetzung, Prüfung und Wartung eingegangen wird. Besonders interessant ist das Thema für den Verfahrens- oder Chemieingenieur, der zur Effektivierung der industriellen Automation zunehmend auch Kenntnisse aus dem elektrotechnischen Bereich benötigt. (06/99)
Process Control details the core knowledge and practical skills that a successful process control practitioner needs. It explains the essential technologies that are in use in current industrial practice or which may be wanting for the future. The book focuses on practical considerations, not only on those that make a control solution work, but also on those that prevent it from failing, especially for complex control loops and plant-wide control solutions. After discussing the indispensable role of control in modern process industries, the authors concentrate on the skills required for process analysis, control design, and troubleshooting. One of the first books to provide a systematic approach and structured methodology for process analysis and control design, Process Control illustrates that methodology with many practical examples that cover process control, equipment control, and control calculations derived from real projects and applications. The book uses 229 drawings and 83 tables to make the concepts it presents more intuitive and its methodology easy to follow. Process Control will help the practising control engineer to benefit from a wealth of practical experience and good ideas on how to make control work in the real world and students training to take up roles in process control are shown the applied relevance of control theory in the efficient functioning of industrial plant and the considerations needed to make it work. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.
The book discusses instrumentation and control in modern fossil fuel power plants, with an emphasis on selecting the most appropriate systems subject to constraints engineers have for their projects. It provides all the plant process and design details, including specification sheets and standards currently followed in the plant. Among the unique features of the book are the inclusion of control loop strategies and BMS/FSSS step by step logic, coverage of analytical instruments and technologies for pollution and energy savings, and coverage of the trends toward filed bus systems and integration of subsystems into one network with the help of embedded controllers and OPC interfaces. The book includes comprehensive listings of operating values and ranges of parameters for temperature, pressure, flow, level, etc of a typical 250/500 MW thermal power plant. Appropriate for project engineers as well as instrumentation/control engineers, the book also includes tables, charts, and figures from real-life projects around the world. - Covers systems in use in a wide range of power plants: conventional thermal power plants, combined/cogen plants, supercritical plants, and once through boilers - Presents practical design aspects and current trends in instrumentation - Discusses why and how to change control strategies when systems are updated/changed - Provides instrumentation selection techniques based on operating parameters. Spec sheets are included for each type of instrument - Consistent with current professional practice in North America, Europe, and India