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This clear, easy-to-comprehend resource offers a state-of-art treatment of the instrumentation, sensors and process control used in modern manufacturing. The book covers a wide range of technologies and techniques, fully explaining important related terminology. You learn how to use microprocessors for both analog and digital process control, as well as signal conditioning. Additionally, you gain a thorough understanding of the various types of valves and actuators used for flow control.
Instrumentation in Process Control details the elements of transducers utilized in doing various measurements. The book also deals with the problems in data gathering from physical processes. The text also examines the different schemes of relaying or showing the data and compares the many ways by which data could be processed. The first chapter opens with an introduction to the study; it then proceeds to talk about primary measurements and notes the importance of selecting the transducer, having precision in measurements, and having a properly designed system. This chapter also presents various tips with regards to a better measurement and data handling. Chapter 2 is about interpreting a transducer's performance, while the next several chapters revolve around measurements. Measurements discussed include those for temperature, pressure, liquid density, displacement, and flow. The book highlights in Chapter 8 the tachometry and provides in Chapters 9 and 10 the lessons on analogue-to-digital conversions. The last three chapters are reserved for computing corrections, data transmission, and digital control techniques, including the fundamentals of these concepts. The text is a great reference and beneficial for students, teachers, researchers, and casual readers, as the book offers a wide information on instrumentation.
This manual is designed to provide users with an understanding and appreciation of some of the theoretical concepts behind control system elements and operations, without the need of advanced math and theory. It also presents some of the practical details of how elements of a control system are designed and operated, such as would be gained from on-the-job experience. This middle ground of knowledge enables users to design the elements of a control system from a practical, working perspective, and comprehend how these elements affect overall system operation and tuning. This edition includes treatment of modern fieldbus approaches to networked and distributed control systems. Generally, this guidebook provides an introduction to process control, and covers analog and digital signal conditioning, thermal, mechanical and optical sensors, final control, discrete-state process control, controller principles, analog controllers, digital control and control loop characteristics. For those working in measurement and instrumentation and with control systems and PLCs.
Introduces the characteristics of common types of industrial sensors and transducers, highlights analysis of the operating principles and characteristics of several commonly used sensors and transducers, analog and digital signals and signal processing including various components and devices including the digital signal processing (DSP), transmission and telemetry systems, data display and analog and digital devices. This book further covers the most recent developments in virtual instrumentation and in understanding factors that contribute to measurement errors which help determine and design appropriate measures to improve accuracy of the instruments to larger extent possible and describes to several specific types of electric measuring instruments used for the measurement of electrical quantities at the end. The book is designed to serve the needs of the engineering students of instrumentation, chemical, mechanical, electronics and electrical disciplines. It will also be a useful for the students of applied sciences, industrial engineers, scientists, designers, managers and research personnel.
This is the first in-depth presentation in book form of current analytical methods for optimal design, selection and evaluation of instrumentation for process plants. The presentation is clear, concise and systematic-providing process engineers with a valuable tool for improving quality, costs, safety, loss prevention, and production accounting. From Chapter 1 Introduction "Instrumentation is needed in process plants to obtain data that are essential to perform several activities. Among the most important are control, the assessment of the quality of products, production accounting... and the detection of failures related to safety. In addition, certain parameters than cannot be measured directly, such as heat exchanger, fouling or column deficiencies, are of interest. Finally, new techniques, such as on-line optimization, require the construction of reliable computer models for which the estimation of process parameters is essential. "This book concentrates on the tasks of determining the optimal set of measured variables and selecting the accuracy and reliability of the corresponding instruments. The goal is to obtain sufficiency accurate and reliable estimates of variables of interest while filtering bad data due to possible instrument malfunction. An additional goal is to observe and diagnose single and multiple process faults." From the Preface "There is a vast amount of literature devoted to the selection and good maintenance of instruments. This literature covers the selection of the right instrument for a particular range and system, but only after the desired accuracy and reliability of measurement have been established. Little has been written on how to systematically determine the right accuracy and reliability needed when selecting an instrument, much less how much redundancy is needed for a particular system. The key variables that needed estimation come from control requirements, as well as monitoring needs for safety, quality control and production accounting. These are the starting points of the design methodology. This book concentrates on determining the optimal accuracy and reliability of instruments and their location. To determine this, certain desired properties of the system of instruments are used as constraints while the cost is minimized. These properties, among others are variable observability, system reliability and precision of certain variables. "This book is not a textbook. Rather it is intended to be an organized collection of the most relevant work in this area.... It has been written with the intention of making it readable by engineers with some background in linear algebra, mathematical optimization and graph theory. It is organized so that the complexity of the sensor network design is addressed step by step." The information in this new book serves the needs of chemical and other process engineers involved in instrumentation and control, maintenance, plant operations, process design, process development, quality control, safety, and loss prevention. Illustrations and Tables The text is supplemented with more than 100 flow charts, diagrams and other schematics that illustrate procedures, systems and instrumentation. More than 70 tables provide useful reference data. The Author Dr. Miguel J. Bagajewicz brings to this new book his extensive experience in design, data management, teaching and writing in the area of process engineering. He received his M.S. and Ph.D. in Chemical Engineering from the California Institute of Technology. He is presently Associate Professor, School of Chemical Engineering and Materials Science, and Director, Center for Engineering Optimization at the University of Oklahoma. He is the author or co-author of more than 100 journal articles, conference presentations, and reports, and the author of articles on data reconciliation and sensor location in the Instrument Engineers' Handbook, fourth edition. He is a member of the American Institute of Chemical Engineers (AIChE), and on the executive committee of the Central Oklahoma Chapter.
In a clear and readable style, Bill Bolton addresses the basic principles of modern instrumentation and control systems, including examples of the latest devices, techniques and applications. Unlike the majority of books in this field, only a minimal prior knowledge of mathematical methods is assumed. The book focuses on providing a comprehensive introduction to the subject, with Laplace presented in a simple and easily accessible form, complimented by an outline of the mathematics that would be required to progress to more advanced levels of study. Taking a highly practical approach, Bill Bolton combines underpinning theory with numerous case studies and applications throughout, to enable the reader to apply the content directly to real-world engineering contexts. Coverage includes smart instrumentation, DAQ, crucial health and safety considerations, and practical issues such as noise reduction, maintenance and testing. An introduction to PLCs and ladder programming is incorporated in the text, as well as new information introducing the various software programmes used for simulation. Problems with a full answer section are also included, to aid the reader’s self-assessment and learning, and a companion website (for lecturers only) at http://textbooks.elsevier.com features an Instructor’s Manual including multiple choice questions, further assignments with detailed solutions, as well as additional teaching resources. The overall approach of this book makes it an ideal text for all introductory level undergraduate courses in control engineering and instrumentation. It is fully in line with latest syllabus requirements, and also covers, in full, the requirements of the Instrumentation & Control Principles and Control Systems & Automation units of the new Higher National Engineering syllabus from Edexcel. * Assumes minimal prior mathematical knowledge, creating a highly accessible student-centred text * Problems, case studies and applications included throughout, with a full set of answers at the back of the book, to aid student learning, and place theory in real-world engineering contexts * Free online lecturer resources featuring supporting notes, multiple-choice tests, lecturer handouts and further assignments and solutions
This book gives readers an understanding and appreciation of some of the theories behind control system elements and operations--without advanced math or calculus. It also presents some of the practical details of how elements of a control system are designed and operated--without the benefit of on-the-job experience. Chapter topics include process control; analog and digital signal conditioning; thermal, mechanical, and optical sensors; controller principles; and control loop characteristics. For those in the industry who will need to design the elements of a control system from a practical, working perspective, and comprehend how these elements affect overall system operation and tuning.
Designed as a text for use in community colleges or vocational schools, this up to date text is unsurpassed in its treatment of such subjects as: instruments and parameters, electrical components(both analog and digital) various types of actuators and regulators, plumbing and instrumentation diagrams and Operation of process controllers.
Instrumentation and control system is the heart of all processing industries. No process can run without the aid of instrumentation. Therefore, sometimes it is said that instruments are eyes of process through which a process operators visualize the process behaviour. Instrumentation and control concepts have undergone a drastic change over the past few years. The book is meant for the graduate level course of Instrumentation and Process Control (Electrical & Electronics and Instrumentation & Control disciplines). The topics have been divided in 8 chapters. The first three are devoted to Transducers. In these chapters, stress has been given on Transducer Signal Selection, Pneumatic Transmitters, Smart Transmitters, Special Class Thermocouple, Nucleonic Level Gage, Electronic Level Gage & others. In the chapter on Telemetry, pneumatic transmissions have been added in addition to usual topics. In the chapter Process Control, three element control systems have been described through examples of Boiler Drum Level Control. And lastly in Recent Developments & Microprocessor Based Instrumentation System, development of PLC and distributed control system and instrumentation communication protocol have been described in greater detail with suitable examples. The book is a perfect match of instruments that are still in use and which have been recently developed.
The discipline of instrumentation has grown appreciably in recent years because of advances in sensor technology and in the interconnectivity of sensors, computers and control systems. This 4e of the Instrumentation Reference Book embraces the equipment and systems used to detect, track and store data related to physical, chemical, electrical, thermal and mechanical properties of materials, systems and operations. While traditionally a key area within mechanical and industrial engineering, understanding this greater and more complex use of sensing and monitoring controls and systems is essential for a wide variety of engineering areas--from manufacturing to chemical processing to aerospace operations to even the everyday automobile. In turn, this has meant that the automation of manufacturing, process industries, and even building and infrastructure construction has been improved dramatically. And now with remote wireless instrumentation, heretofore inaccessible or widely dispersed operations and procedures can be automatically monitored and controlled. This already well-established reference work will reflect these dramatic changes with improved and expanded coverage of the traditional domains of instrumentation as well as the cutting-edge areas of digital integration of complex sensor/control systems. Thoroughly revised, with up-to-date coverage of wireless sensors and systems, as well as nanotechnologies role in the evolution of sensor technology Latest information on new sensor equipment, new measurement standards, and new software for embedded control systems, networking and automated control Three entirely new sections on Controllers, Actuators and Final Control Elements; Manufacturing Execution Systems; and Automation Knowledge Base Up-dated and expanded references and critical standards