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The key to constructing any high performing pavement system is having a strong, well-compacted base that can support the loads being placed on it. Proper compaction of asphalt, base, subbase materials is probably the single most important thing that can be done to improve the soil's bearing capacity thus ensuring a stable and long lasting final product. Traditionally, compaction of soils and subbase materials has been mostly achieved using heavy rollers. Uniformity of compaction is often the goal however it is rarely achieved. Problem areas of low-quality compaction can exist within a project site that can lead to premature structural failure. The goal of intelligent compaction is to address the quality control gaps in the current practice to improve overall product quality, uniformity, and consistency. Furthermore, intelligent compaction serves to provide a means to consistently and instantaneously provide the project manager, agency, and contractor with compaction information all throughout the entire construction process. In this short book, Professional Engineer Christopher Wanamaker gives a brief history of intelligent compaction and then offers a discussion of several manufacturers' approach to this young technology. Find out the theory behind how this technology works and read about two case studies in which intelligent compaction was utilized on a construction site. Finally, the author discusses the limitations of intelligent compaction what advances are still needed to help make this the technology of choice for future roadway construction projects.
Intelligent compaction (IC) is a construction method relatively new to the USA that uses modern vibratory rollers equipped IC components and technologies. Though used for decades in the rest of the world, the IC technology is less mature for its application in the asphalt compaction than its counter part for the soils and subbase compaction. Under the on-going FHWA/TPF IC studies, tremendous amount of knowledge has been gained on HMA IC. Components of asphalt IC include: double-drum IC rollers, roller measurement system, global position system (GPS) radio/receiver/base station, infrared temperature sensors, and integrated reporting system. Therefore, an asphalt IC roller can "adapt its behavior in response to varying situations and requirements" -being "intelligent"! There are many benefits using asphalt IC rollers. To name a few: proof rolling (mapping) to identify soft spots, achieve consistent roller patterns, monitor asphalt surface temperature (to keep up with the paver) and levels of compaction for 100% coverage area, and many more.
TRB's National Cooperative Highway Research Program (NCHRP) Report 676: Intelligent Soil Compaction Systems explores intelligent compaction, a new method of achieving and documenting compaction requirements. Intelligent compaction uses continuous compaction-roller vibration monitoring to assess mechanistic soil properties, continuous modification/adaptation of roller vibration amplitude and frequency to ensure optimum compaction, and full-time monitoring by an integrated global positioning system to provide a complete GPS-based record of the compacted area--
This report describes a study of intelligent compaction (IC) technologies, within the context of actual construction projects, for its potential as a component of INDOT's QC/QA for soils. The output from an IC-equipped roller compaction equipment is a real-time area mapping of the compacted lift stiffness as captured by the IC measure. Data was collected to evaluate the correlation between each of two IC measures-compaction meter value (CMV) and machine drive power (MDP)-and in situ embankment quality test measures, the chief in situ test being the dynamic cone penetrometer (DCP) test which INDOT uses for soil embankment acceptance testing. Researchers sought to understand how well the IC measures might assess embankment quality as currently evaluated by the in situ measures. Window-averaged IC measures were compared with the in situ DCP test points. For CMV, a variable correlation was found between the average CMV and DCP values from 74 in situ locations. Also, a limited head-to-head comparison of CMV and MDP with the in situ measures provided some indication that MDP should be studied further. Lessons were learned regarding the elimination of bias in future correlation studies, critical provisions to facilitate best data quality, and important aspects of data management. IC technology holds promise for monitoring the consistency of the soil compaction effort and flagging weak areas in real time during compaction operations. However, further insight is needed regarding the correlation of the DCP measure with both types of IC measures for various soil characterizations and field moisture conditions.
Intelligent compaction (IC) is a construction method relatively new to the USA that uses modern vibratory rollers equipped IC components and technologies. Though used for decades in the rest of the world, the IC technology is less mature for its application in the asphalt compaction than its counter part for the soils and subbase compaction. Under the on-going FHWA/TPF IC studies, tremendous amount of knowledge has been gained on HMA IC. Components of asphalt IC include: double-drum IC rollers, roller measurement system, global position system (GPS) radio/receiver/base station, infrared temperature sensors, and integrated reporting system. Therefore, an asphalt IC roller can "adapt its behavior in response to varying situations and requirements" -being "intelligent"! There are many benefits using asphalt IC rollers. To name a few: proof rolling (mapping) to identify soft spots, achieve consistent roller patterns, monitor asphalt surface temperature (to keep up with the paver) and levels of compaction for 100% coverage area, and many more.
Intelligent compaction (IC) is an emerging technology, and for some applications it is mature enough for implementation in field compaction of pavement materials. The intent of this project is to realize the blueprint in the FHWA IC strategic plan. IC is a compaction technology used for materials including soils, aggregates, and asphalt mixtures, by using vibratory rollers equipped with the real-time kinematic (RTK) Global Positioning System (GPS), roller-integrated measurement system (normally accelerometer-based), feedback controls, and onboard real-time display of all IC measurements. IC technology can be used to produce uniformly compacted pavement products that perform better and last longer.
The successful implementation of intelligent compaction technology into earthwork construction practice requires knowledge of the roller-integrated compaction measurements and their relationships with the engineering and index properties of soil that may be used for pavement design (e.g. California bearing ratio, elastic modulus, resilient modulus). These relationships were studied at three earthwork construction projects in Minnesota. In these field studies, intelligent compaction and in-situ test data were collected to demonstrate use of the various technologies, characterize the variation associated with each measurement system, and ultimately aid performance of regression analyses. For the pilot study at TH 64, a GIS database was created with roller data and parallel quality assurance data to demonstrate one method for managing large quantities of data. Spatial statistics were also determined using variogram modeling and discussed with regards to their potential for characterizing uniformity. A laboratory compaction study using different compaction methods (e.g. static, impact, gyratory, and vibratory) was conducted to show different moisture-density-compaction energy relationships for granular and cohesive soils. Resilient modulus test results showed that vibratory and impact compaction methods produce higher-modulus samples than static compaction. The findings from field studies of intelligent compaction systems provide the basis for developing QC/QA guidelines regarding effective and appropriate use of the technology. These recommendations, along with a brief summary of European specifications for continuous compaction control, are provided in the report.
This interdisciplinary volume comprises papers from several fields related to compaction. Topics include: soil compaction for pavements and roads; deep soil compaction by vibration, impact and underground explosion; compaction control; and compaction processes in engineering.