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A Real- Time Approach to Process Control provides the reader with both a theoretical and practical introduction to this increasingly important approach. Assuming no prior knowledge of the subject, this text introduces all of the applied fundamentals of process control from instrumentation to process dynamics, PID loops and tuning, to distillation, multi-loop and plant-wide control. In addition, readers come away with a working knowledge of the three most popular dynamic simulation packages. The text carefully balances theory and practice by offering readings and lecture materials along with hands-on workshops that provide a 'virtual' process on which to experiment and from which to learn modern, real time control strategy development. As well as a general updating of the book specific changes include: A new section on boiler control in the chapter on common control loops A major rewrite of the chapters on distillation column control and multiple single-loop control schemes The addition of new figures throughout the text Workshop instructions will be altered to suit the latest versions of HYSYS, ASPEN and DYNSIM simulation software A new solutions manual for the workshop problems
A major revision of a best-selling guide covers the design and operation of measurement and automatic control systems used in such industries as chemical, petroleum, petrochemical, food, pulp and paper, textile, water and wastes, metallurgical and product manufacturing. Reflects new developments in manufacturing industries and in associated research and quality control laboratories.
The latest methods for increasing process efficiency, production rate, and quality.Award-winning editor Greg McMillan has loaded Process/Industrial Instruments and Controls Handbook, Fifth Edition, with advice from top technical experts to help you tackle process instrument and control assignments confidently and solve problems efficiently. This majorrevision of the bestselling on-the-job toolkit includes time-saving tables,selection ratings, key points, rules of thumb and hundreds of topic-defining illustrations. Updated to mirror the most common industry practices, it brings you up to speed on smart instrumentation and the latest advances sparked by increased power and miniaturization of the microprocessor. Thorough coverage of the Windows NT platform and Fieldbus... distributed control systems and field-based systems...knowledge-based operator training...instrument maintenance cost reduction and an overview of the ISA/IEC Fieldbus Standard help you get the most out of these major shifts in technology.
This is a textbook designed to be used in any 2-year program of instruction for instrument technicians. Content: Mathematics Physics Chemistry DC Electricity AC Electricity Introduction to Industrial Instrumentation Instrumentation Documents Instrument Connections Discrete Process Measurement Discrete Control Elements Relay Control Systems Programmable Logic Controllers Analog Electronic Instrumentation Pneumatic Instrumentation Digital Data Aquisition and Networks FOUNDATION Fieldbus Instrumentation Instrument Calibration Continuous Pressure Measurement Continuous Level Measurement Continuous Temperature Measurement Continuous Fluid flow Measurement Continuous Analytical Measurement Machine Vibration Measurement Signal Characterization Final Control Elements Principles of Feedback Control Process Dynamics and PID Controller Tuning Basic Process Control Strategies Process Safety and Instrumentation Instrument System Problem Solving Note: As the total page count of this textbook is >3000 pages, it is split into three separate physical book that belong together.
This is the first in-depth presentation in book form of current analytical methods for optimal design, selection and evaluation of instrumentation for process plants. The presentation is clear, concise and systematic-providing process engineers with a valuable tool for improving quality, costs, safety, loss prevention, and production accounting. From Chapter 1 Introduction "Instrumentation is needed in process plants to obtain data that are essential to perform several activities. Among the most important are control, the assessment of the quality of products, production accounting... and the detection of failures related to safety. In addition, certain parameters than cannot be measured directly, such as heat exchanger, fouling or column deficiencies, are of interest. Finally, new techniques, such as on-line optimization, require the construction of reliable computer models for which the estimation of process parameters is essential. "This book concentrates on the tasks of determining the optimal set of measured variables and selecting the accuracy and reliability of the corresponding instruments. The goal is to obtain sufficiency accurate and reliable estimates of variables of interest while filtering bad data due to possible instrument malfunction. An additional goal is to observe and diagnose single and multiple process faults." From the Preface "There is a vast amount of literature devoted to the selection and good maintenance of instruments. This literature covers the selection of the right instrument for a particular range and system, but only after the desired accuracy and reliability of measurement have been established. Little has been written on how to systematically determine the right accuracy and reliability needed when selecting an instrument, much less how much redundancy is needed for a particular system. The key variables that needed estimation come from control requirements, as well as monitoring needs for safety, quality control and production accounting. These are the starting points of the design methodology. This book concentrates on determining the optimal accuracy and reliability of instruments and their location. To determine this, certain desired properties of the system of instruments are used as constraints while the cost is minimized. These properties, among others are variable observability, system reliability and precision of certain variables. "This book is not a textbook. Rather it is intended to be an organized collection of the most relevant work in this area.... It has been written with the intention of making it readable by engineers with some background in linear algebra, mathematical optimization and graph theory. It is organized so that the complexity of the sensor network design is addressed step by step." The information in this new book serves the needs of chemical and other process engineers involved in instrumentation and control, maintenance, plant operations, process design, process development, quality control, safety, and loss prevention. Illustrations and Tables The text is supplemented with more than 100 flow charts, diagrams and other schematics that illustrate procedures, systems and instrumentation. More than 70 tables provide useful reference data. The Author Dr. Miguel J. Bagajewicz brings to this new book his extensive experience in design, data management, teaching and writing in the area of process engineering. He received his M.S. and Ph.D. in Chemical Engineering from the California Institute of Technology. He is presently Associate Professor, School of Chemical Engineering and Materials Science, and Director, Center for Engineering Optimization at the University of Oklahoma. He is the author or co-author of more than 100 journal articles, conference presentations, and reports, and the author of articles on data reconciliation and sensor location in the Instrument Engineers' Handbook, fourth edition. He is a member of the American Institute of Chemical Engineers (AIChE), and on the executive committee of the Central Oklahoma Chapter.
A hands-on teaching and reference text for chemical engineers In writing this book the authors' have focused exclusively on the vast majority of chemical engineering students who need a basic understanding of practical process control for their industrial careers. Traditionally process control has been taught using non-intuitive and highly mathematical techniques (Laplace and frequency-domain techniques). Aside from being difficult to master in a one-semester course, the traditional approach is of limited use for more complex process control problems encountered in the chemical processing industries. When designing and analyzing multi-loop control systems today, industry practitioners employ both steady-state and dynamic simulation-based methodologies. These 'real time' methods have now all but replaced the traditional approach. A Real Time Approach to Process Control provides the student with both a theoretical and practical introduction to this increasingly important approach. Assuming no prior knowledge of the subject, this text introduces all of the applied fundamentals of process control from instrumentation to process dynamics, PID loops and tuning, to distillation, multi-loop and plant-wide control. In addition, students come away with a working knowledge of the three most popular dynamic simulation packages. The text carefully balances theory and practice by offering students readings and lecture materials along with hands-on workshops that provide a 'virtual' process on which to experiment and from which to learn modern, real time control strategy development. Features: * The first and only textbook to use a completely real time approach. * Gives students the opportunity to understand and use HYSYS software. * Carefully designed workshops (tutorials) have been included to allow students to practice and apply the theory. * Includes many worked examples and student problems. VISIT THE AUTHORS' WEBSITE: www.ench.ucalgary.ca/~realtime
This is a textbook designed to be used in any 2-year program of instruction for instrument technicians. Content: Mathematics Physics Chemistry DC Electricity AC Electricity Introduction to Industrial Instrumentation Instrumentation Documents Instrument Connections Discrete Process Measurement Discrete Control Elements Relay Control Systems Programmable Logic Controllers Analog Electronic Instrumentation Pneumatic Instrumentation Digital Data Aquisition and Networks FOUNDATION Fieldbus Instrumentation Instrument Calibration Continuous Pressure Measurement Continuous Level Measurement Continuous Temperature Measurement Continuous Fluid flow Measurement Continuous Analytical Measurement Machine Vibration Measurement Signal Characterization Final Control Elements Principles of Feedback Control Process Dynamics and PID Controller Tuning Basic Process Control Strategies Process Safety and Instrumentation Instrument System Problem Solving Note: As the total page count of this textbook is >3000 pages, it is split into three separate physical book that belong together.