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Industrial Materials provides basic coverage of the five major types of industrial materialsmetals and their alloys, plastics, ceramics, wood and engineered wood products, and composites. The text first presents a general overview of material composition, molecular structure, and mechanicaland physical properties of materials. The five major types of industrial materials are then covered in a clear, easy-to-read format. The text concludes with an introduction to material standards. Destructive and nondestructive testing of materials are also presented in an overview format. This textis suitable for an advanced high school and introductory community college/university level materials technology curriculum.
Science, Technology and Applications of Metal Additive Manufacturing provides a holistic picture of metal Additive Manufacturing (AM) that encompasses the science, technology and applications for the use of metal AM. Users will find design aspects, various metal AM technologies commercially available, a focus on merits and demerits, implications for qualification and certification, applications, cost modeling of AM, and future directions. This book serves as an educational guide, providing a holistic picture of metal AM that encompasses science, technology and applications for the real-life use of metal AM. - Includes an overall understanding of metal additive manufacturing, Including steps involved (process flow) - Discusses available commercial metal AM technologies and their relative strengths and weaknesses - Reviews the process of qualification of AM parts, various applications, cost modeling, and the future directions of metal AM
Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. - Presents laser powder bed fusion fundamentals, as well as their inherent challenges - Provides an up-to-date summary of this advancing technology and its potential - Provides a comprehensive textbook for universities, as well as a reference for industry - Acts as quick-reference guide
Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. Discusses the preparation and characterization of materials used for additive manufacturing Provides descriptions of microstructures and properties of the parts produced by additive manufacturing Includes recent industrial applications of materials processed in additive manufacturing
A comprehensive guide to MEMS materials, technologies and manufacturing, examining the state of the art with a particular emphasis on current and future applications. Key topics covered include: - Silicon as MEMS material - Material properties and measurement techniques - Analytical methods used in materials characterization - Modeling in MEMS - Measuring MEMS - Micromachining technologies in MEMS - Encapsulation of MEMS components - Emerging process technologies, including ALD and porous silicon Written by 73 world class MEMS contributors from around the globe, this volume covers materials selection as well as the most important process steps in bulk micromachining, fulfilling the needs of device design engineers and process or development engineers working in manufacturing processes. It also provides a comprehensive reference for the industrial R&D and academic communities. - Veikko Lindroos is Professor of Physical Metallurgy and Materials Science at Helsinki University of Technology, Finland. - Markku Tilli is Senior Vice President of Research at Okmetic, Vantaa, Finland. - Ari Lehto is Professor of Silicon Technology at Helsinki University of Technology, Finland. - Teruaki Motooka is Professor at the Department of Materials Science and Engineering, Kyushu University, Japan. - Provides vital packaging technologies and process knowledge for silicon direct bonding, anodic bonding, glass frit bonding, and related techniques - Shows how to protect devices from the environment and decrease package size for dramatic reduction of packaging costs - Discusses properties, preparation, and growth of silicon crystals and wafers - Explains the many properties (mechanical, electrostatic, optical, etc), manufacturing, processing, measuring (incl. focused beam techniques), and multiscale modeling methods of MEMS structures
This book serves as a comprehensive resource on various traditional, advanced and futuristic material technologies for aerospace applications encompassing nearly 20 major areas. Each of the chapters addresses scientific principles behind processing and production, production details, equipment and facilities for industrial production, and finally aerospace application areas of these material technologies. The chapters are authored by pioneers of industrial aerospace material technologies. This book has a well-planned layout in 4 parts. The first part deals with primary metal and material processing, including nano manufacturing. The second part deals with materials characterization and testing methodologies and technologies. The third part addresses structural design. Finally, several advanced material technologies are covered in the fourth part. Some key advanced topics such as “Structural Design by ASIP”, “Damage Mechanics-Based Life Prediction and Extension” and “Principles of Structural Health Monitoring” are dealt with at equal length as the traditional aerospace materials technology topics. This book will be useful to students, researchers and professionals working in the domain of aerospace materials.
Design for Additive Manufacturing is a complete guide to design tools for the manufacturing requirements of AM and how they can enable the optimization of process and product parameters for the reduction of manufacturing costs and effort. This timely synopsis of state-of-the-art design tools for AM brings the reader right up-to-date on the latest methods from both academia and industry. Tools for both metallic and polymeric AM technologies are presented and critically reviewed, along with their manufacturing attributes. Commercial applications of AM are also explained with case studies from a range of industries, thus demonstrating best-practice in AM design. - Covers all the commonly used tools for designing for additive manufacturing, as well as descriptions of important emerging technologies - Provides systematic methods for optimizing AM process selection for specific production requirement - Addresses design tools for both metallic and polymeric AM technologies - Includes commercially relevant case studies that showcase best-practice in AM design, including the biomedical, aerospace, defense and automotive sectors
Selected, peer reviewed papers from the 2nd International Materials, Industrial, and Manufacturing Engineering Conference (MIMEC 2015), February 4-6, 2015, Bali, Indonesia
This handbook brings together technical expertise, conceptual background, applications, and societal aspects of Industry 4.0: the evolution of automation and data exchange in fabrication technologies, materials processing, and device manufacturing at both experimental and theoretical model scales. The book assembles all the aspects of Industry 4.0, starting from the emergence of the concept to the consequences of its progression. Drawing on expert contributors from around the world, the volume details the technologies that sparked the fourth revolution and illustrates their characteristics, potential, and methods of use in the industrial and societal domains. In addition, important topics such as ethics, privacy and security are considered in a reality where all data is shared and saved remotely. The collection of contribution serve a very broad audience working in the fields of science and engineering, chemical engineering, materials science, nanotechnology, energy, environment, green chemistry, sustainability, electrical and electronic engineering, solid-state physics, surface science, aerosol technology, chemistry, colloid science, device engineering, and computer technology. This handbook ideal reference libraries in universities and industrial institutions, government and independent institutes, individual research groups and scientists.
This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.