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This book discusses conventional as well as unconventional wood drying technologies. It covers fundamental thermophysical and energetic aspects and integrates two complex thermodynamic systems, conventional kilns and heat pumps, aimed at improving the energy performance of dryers and the final quality of dried lumber. It discusses advanced components, kiln energy requirements, modeling, and software and emphasizes dryer/heat pump optimum coupling, control, and energy efficiency. Problems are included in most chapters as practical, numerical examples for process and system/components calculation and design. The book presents promising advancements and R&D challenges and future requirements.
Drying of solids is one of the most common, complex, and energy-intensive industrial processes. Conventional dryers offer limited opportunities to increase energy efficiency. Heat pump dryers are more energy and cost effective, as they can recycle drying thermal energy and reduce CO2, particulate, and VOC emissions due to drying. This book provides an introduction to the technology and current best practices and aims to increase the successful industrial implementation of heat pump- assisted dryers. It enables the reader to engage confidently with the technology and provides a wealth of information on theories, current practices, and future directions of the technology. It emphasizes several new design concepts and operating and control strategies, which can be applied to improve the economic and environmental efficiency of the drying process. It answers questions about risks, advantages vs. disadvantages, and impediments and offers solutions to current problems. Discusses heat pump technology in general and its present and future challenges. Describes interesting and promising innovations in drying food, agricultural, and wood products with various heat pump technologies. Treats several technical aspects, from modeling and simulation of drying processes to industrial applications. Emphasizes new design concepts and operating and control strategies to improve the efficiency of the drying process.
This book discusses conventional as well as unconventional wood drying technologies. It covers fundamental thermophysical and energetic aspects and integrates two complex thermodynamic systems, conventional kilns and heat pumps, aimed at improving the energy performance of dryers and the final quality of dried lumber. It discusses advanced components, kiln energy requirements, modeling, and software and emphasizes dryer/heat pump optimum coupling, control, and energy efficiency. Problems are included in most chapters as practical, numerical examples for process and system/components calculation and design. The book presents promising advancements and R&D challenges and future requirements.
This report describes how lumber can be air-dried most effectively under outdoor conditions and illustrates the principles and procedures of air-drying lumber that were developed through field investigations and observations of industrial practices. Particular emphasis is placed on the yarding of lumber in unit packages. Included are topics such as why lumber is dried, advantages and limitations of the drying process, properties of wood in relation to drying, layout of the drying yard, piling methods, causes and remedies of air-drying defects, and protection of air-dried lumber.
These five-volume series provide a comprehensive overview of all important aspects of drying technology like computational tools at different scales (Volume 1), modern experimental and analytical techniques (Volume 2), product quality and formulation (Volume 3), energy savings (Volume 4) and process intensification (Volume 5) Based on high-level cutting-edge results contributed by internationally recognized experts in the various treated fields, this book series will help engineers achieve greater efficiency for an unavoidable, yet vital process Located at the intersection of the two main approaches in modern chemical engineering, product engineering and process systems engineering, the series brings theory into practice in order to improve the quality of high-value dried products, save energy, and cut the costs of drying processes Available in print as 5 Volume Set or as individual volumes. Buy the Set and SAVE 30%! Also available online. For further information, visit wileyonlinelibrary.com Individual volumes: Volume 1 - Modern Drying Technology, Computational Tools at Different Scales Volume 1: Diverse model types for the drying of products and the design of drying processes (short-cut methods, homogenized, pore network, and continuous thermo-mechanical approaches) are treated, along with computational fluid dynamics, population balances, and process systems simulation tools. Emphasis is put on scale transitions. Volume 2 - Modern Drying Technology: Experimental Techniques Volume 2: Comprises experimental methods used in various industries and in research in order to design and control drying processes, measure moisture and moisture distributions, characterize particulate material and the internal micro-structure of dried products, and investigate the behavior of particle systems in drying equipment. Key topics include acoustic levitation, near-infrared spectral imaging, magnetic resonance imaging, X-ray tomography, and positron emission tracking. Volume 3 - Modern Drying Technology: Product Quality and Formulation Volume 3: Discusses how desired properties of foods, biomaterials, active pharmaceutical ingredients, and fragile aerogels can be preserved during drying, and how spray drying and spray fluidized bed processes can be used for particle formation and formulation. Methods for monitoring product quality, such as process analytical technology, and modeling tools, such as Monte Carlo simulations, discrete particle modeling and neural networks, are presented with real examples from industry and academia. Volume 4 - Modern Drying Technology: Energy Savings Volume 4: Deals with the reduction of energy demand in various drying processes and areas, highlighting the following topics: Energy analysis of dryers, efficient solid-liquid separation techniques, osmotic dehydration, heat pump assisted drying, zeolite usage, solar drying, drying and heat treatment for solid wood and other biomass sources, and sludge thermal processing. Volume 5 - Process Intensification Volume 5: Dedicated to process intensification by more efficient distribution and flow of the drying medium, foaming, controlled freezing, and the application of superheated steam, infrared radiation, microwaves, power ultrasound and pulsed electric fields. Process efficiency is treated in conjunction with the quality of sensitive products, such as foods, for a variety of hybrid and combined drying processes.
Presents Drying Breakthroughs for an Array of Materials Despite being one of the oldest, most energy-intensive unit operations, industrial drying is perhaps the least scrutinized technique at the microscopic level. Yet in the wake of today’s global energy crisis, drying research and development is on the rise. Following in the footsteps of the widely read first edition, Advanced Drying Technologies, Second Edition is the direct outcome of the recent phenomenal growth in drying literature and new drying hardware. This edition provides an evaluative overview of new and emerging drying technologies, while placing greater emphasis on making the drying process more energy efficient in the green age. Draws on the Authors’ 60+ Years of Combined Experience Fueled by the current energy crisis and growing consumer demand for improved quality products, this thoroughly updated resource addresses cutting-edge drying technologies for numerous materials such as high-valued, heat-sensitive pharmaceuticals, nutraceuticals, and some foods. It also introduces innovative techniques, such as heat-pump drying of foods, which allow both industrial practice and research and development projects to save energy, reduce carbon footprints, and thus improve the bottom line. Four New Chapters: Spray-Freeze-Drying Fry Drying Refractance Window Drying Mechanical Thermal Expression Requiring no prior knowledge of chemical engineering, this single-source reference should assist researchers in turning the laboratory curiosities of today into the revolutionary novel drying technologies of tomorrow.
Drying is an essential operation in chemical, agriculture, food, pharmaceuticals, and pulp paper, mineral and wood processing industries.However, drying is a highly energy intensive process.In most cases involving agriculture and food products these conditions are largely fulfilled by solar drying particularly in developing countries since the source of energy is free and renewable. The intermittent nature of solar radiation is one of the main drawbacks. Therefore, heat pump would be an attractive option to overcome the difficulties of the solar drying system. However, increased capital cost, regular maintenance of components are limitations of heat pump drying system. Therefore, this book provides a new technique of solar assisted heat pump drying system. A detailed experimental result on the system performance and comparison with simulation results is also presented. This book is useful for academics and industry personnel working in the area of solar dehydration processes. It should also be helpful to professionals in industry or anyone who are associated with preservation methods to implement new ideas for processing of high quality products with minimum energy consumptions