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While there is pressure (from buyers), inclination (within self to do better) and a heightened aspiration among apparel manufacturers to use Industrial Engineering (IE) like other more industrialized sectors, there is no specific book as such dealing with IE in relation to apparel manufacturing. The existing books that are already written on IE possess academic rigour and generic functions applicable across industries, thus making it difficult for the practitioners to refer and clear discrete doubts related to apparel manufacturing. Undoubtedly, work study is the centrepiece of Industrial Engineering; however apart from work study, industrial engineers in apparel industry are also supposed to perform various other functions like preparing operation breakdown and operation flow chart, selecting machine type and attachment and workaids, planning machine layout for maximizing unidirectional material movement, optimising inventory and storage space and maintaining workplace health and safety. These are some of the areas that often lack significant attention. This practitioner’s handbook is an amalgamation of theory and practices, including steps of implementation and common mistakes. A balanced approached is taken to make it equally meaningful and useful for the academics as well as the industry. A unique section titled “industry practices” is incorporated at the end of each chapter which shares the typical practices, constraints and benefits accrued by the industry, which will give meaningful insight to the readers and help them relate theory with actual practice.
The garment manufacturing industry faces many global challenges due to various factors including competition, increased production costs, less productivity/efficiency and labor attribution. So, there is a need to focus and concentrate on identifying the real issues, taking corrective actions suited to the specific industrial centre of the unit, empowering the technical and managerial staff by enhancing their knowledge and ability, analysing orders efficiently and deciding whether actions are viable for the company. Industrial engineering in apparel production reviews the techniques for internal correction and openness for a knowledge/technology approach that needs to be built into the mind of the faculties to be upgraded as system run, rather than people run. The author emphasizes that the industrial engineering concept needs to be imparted to the facilities to increase productivity. With its highly distinguished author, Industrial engineering in apparel production is a valuable reference for students, researchers, industrialists, academics and professionals in the clothing and textile industry.
This book is written for you if you want to learn the industrial engineering basics, about the necessary tools for engineers and activities done by industrial engineers. This book is for you if you want to work as an industrial engineer in a garment factory.By learning industrial engineers subject, you can bring changes and bring improvement in the factory where you are working and where you will be working.An engineering degree is not necessary to improve a factory's productivity and reducing the manufacturing cost. What is required is the right attitude. If you allow yourself to learn industrial engineering tools, you can learn most of them in one month. Then you can practice these IE tools and IE activities in the next 3 months. After that, you are ready for serving the apparel manufacturing industry. You can make things better in a garment factory.You need to find ways of doing things in a better way - which in turn can bring a huge improvement. If you can improve line efficiency by 1% each week, monthly efficiency improvement will be 4%. In a factory, to bring measurable improvement you need to fight against the odds, resistance from the line supervisor, and non-acceptance of new things and new concepts. To fight against these odds, you need to be strong within yourself through being more knowledgeable, logical, analytical, and proactive.This book will enrich your knowledge. The how-to guide part will increase your confidence in finding solutions and answers to the odd questions at the workplace.
This book aims to provide a broad conceptual and theoretical perspective of apparel manufacturing process starting from raw material selection to packaging and dispatch of goods. Further, engineering practices followed in an apparel industry for production planning and control, line balancing, implementation of industrial engineering concepts in apparel manufacturing, merchandising activities and garment costing have been included, and they will serve as a foundation for future apparel professionals. The book addresses the technical aspects in each section of garment manufacturing process with considered quality aspects. This book also covers the production planning process and production balancing activities. It addresses the technical aspects in each section of garment manufacturing process and quality aspects to be considered in each process. Garment engineering questions each process/operation of the total work content and can reduce the work content and increase profitability by using innovative methods of construction and technology. This book covers the production planning process, production balancing activities, and application of industrial engineering concepts in garment engineering. Further, the merchandising activities and garment costing procedures will deal with some practical examples. This book is primarily intended for textile technology and fashion technology students in universities and colleges, researchers, industrialists and academicians, as well as professionals in the apparel and textile industry.
Apparel Engineering is a term to explain the industrial engineering activities to be used in Apparel Production process, this will include methods to reduce Man, Machine and Material wastage in the Apparel Production process, it includes selection of right tools and machines, training to the operators for quality and fast production, material management, ergonomics to use in apparel industry, methods development and advanced production planning and development of method study and Workstudy applications in production process, Line balancing to product handling. The whole booklet is capsuled to easy knowledge by reducing long theories. Maximum real time data from industry are used to generate and explain the calculations so that the methods can easily be adapted to industries by their industrial Engineers. I this book, author has tried to explain the ideas of, Wastages, Facility Layout and Material Planning, Material Flow system, Plant Layouts, Factory layout, Economics of Material Handling, Production Systems, Capacity planning, Marker Planning & cutting, Processing of fabric faults, Marker utilisation, Cut order planning, Workstudy Procedures, Micromotion studies, Production studies, Work Measurement Techniques, Performance rating, Allowances, Industrial Ergonomics, Principles of Motion Economy, Production Planning Process, Line Planning, Capacity Planning, Line Balancing, WIP, Scheduling Orders, Manufacturing Lead Time, Load Levelling, Scheduling Bottlenecks, Operation Scheduling, Production Reporting, Job evaluation & Compensation, Designing wage structure, Incentive plan etc This book will serve as one best reference to the Apparel Engineers in the garment industry, asl well as learners and professions.
Automation in Garment Manufacturing provides systematic and comprehensive insights into this multifaceted process. Chapters cover the role of automation in design and product development, including color matching, fabric inspection, 3D body scanning, computer-aided design and prototyping. Part Two covers automation in garment production, from handling, spreading and cutting, through to finishing and pressing techniques. Final chapters discuss advanced tools for assessing productivity in manufacturing, logistics and supply-chain management. This book is a key resource for all those engaged in textile and apparel development and production, and is also ideal for academics engaged in research on textile science and technology. - Delivers theoretical and practical guidance on automated processes that benefit anyone developing or manufacturing textile products - Offers a range of perspectives on manufacturing from an international team of authors - Provides systematic and comprehensive coverage of the topic, from fabric construction, through product development, to current and potential applications
The era of mass manufacturing of clothing and other textile products is coming to an end; what is emerging is a post-industrial production system that is able to achieve the goal of mass-customised, low volume production, where the conventional borders between product design, production and user are beginning to merge. To continue developing knowledge on how to design better products and services, we need to design better clothing manufacturing processes grounded in science, technology, and management to help the clothing industry to compete more effectively. Design of clothing manufacturing processes reviews key issues in the design of more rapid, integrated and flexible clothing manufacturing processes.The eight chapters of the book provide a detailed coverage of the design of clothing manufacturing processes using a systematic approach to planning, scheduling and control. The book starts with an overview of standardised clothing classification systems and terminologies for individual clothing types. Chapter 2 explores the development of standardised sizing systems. Chapter 3 reviews the key issues in the development of a garment collection. Chapters 4 to 7 discuss particular aspects of clothing production, ranging from planning and organization to monitoring and control. Finally, chapter 8 provides an overview of common quality requirements for clothing textile materials.Design of clothing manufacturing processes is intended for R&D managers, researchers, technologists and designers throughout the clothing industry, as well as academic researchers in the field of clothing design, engineering and other aspects of clothing production. - Considers in detail the design of sizing and classification systems - Discusses the planning required in all aspects of clothing production from design and pattern making to manufacture - Overviews the management of clothing production and material quality requirements
Garment Manufacturing Technology provides an insiders' look at this multifaceted process, systematically going from design and production to finishing and quality control. As technological improvements are transforming all aspects of garment manufacturing allowing manufacturers to meet the growing demand for greater productivity and flexibility, the text discusses necessary information on product development, production planning, and material selection. Subsequent chapters covers garment design, including computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction. Garment finishing, quality control, and care-labelling are also presented and explored. - Provides an insiders look at garment manufacturing from design and production to finishing and quality control - Discusses necessary information on product development, production planning, and material selection - Includes discussions of computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction - Explores garment finishing, quality control, and care labelling
The foremost and the most important step of establishing a business is setting up a factory. While designing of a factory layout has been nowadays handed over to professional architects, the apparel manufacturers must have a basic knowledge of what a ‘good’ factory layout actually means. A good factory layout offers minimum transportation time and flexibility with no back and forth motion. This series is a one-stop solution for all the factors to be considered, apart from the checklist, and the ways to maximum optimise the factory along with case studies of apparel manufacturing plant layouts in India.
Apparel manufacturing globally remains the same over the last fifty years; only migrated from one country to another in search of cheap labour. Notwithstanding, the changing economics of production and distribution, shifts in consumer demand, the emergence of “fast fashion” and the political agenda of reshoring and sustainable manufacturing are pushing apparel manufacturers to explore radically new ways of creating and capturing value. The fourth industrial revolution more commonly known as Industry 4.0 has already brought a plethora of technologies for adoption in manufacturing. The increased processing power of computing and miniaturization of chip size is making things earlier thought impossible, possible. The reduction in cost of data processing, storing and transferring has made AI and ML affordable for commercial use. The mighty robots changed themselves to safe co-bots to work alongside human workers. A wind of change is visible, and the apparel manufacturing industry is also embracing newer technologies and manufacturing concepts to herald in the new era of future manufacturing. This book details how different technologies are going to shape apparel manufacturing factories of the future.