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Table of contents
Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the 'big picture' product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. - Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture - Enables designers to establish a solid foundation for new product development on the 'four pillars' of the process: materials, processes, tooling, and design - Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization
• A comprehensive book which collates the experience of two well-known US plastic engineers.• Enables engineers to make informed decisions.• Includes a unique chronology of the world of plastics.The use of plastics is increasing year on year, and new uses are being found for plastics in many industries. Designers using plastics need to understand the nature and properties of the materials which they are using so that the products perform to set standards.This book, written by two very experienced plastics engineers, provides copious information on the materials, fabrication processes, design considerations and plastics performance, thus allowing informed decisions to be made by engineers.It also includes a useful chronology of the world of plastics, a resource not found elsewhere.
Industrial Design: Materials and Manufacturing Guide, Second Edition provides the detailed coverage of materials and manufacturing processes that industrial designers need without the in-depth and overly technical discussions commonly directed toward engineers. Author Jim Lesko gives you the practical knowledge you need to develop a real-world understanding of materials and processes and make informed choices for industrial design projects. In this book, you will find everything from basic terminology to valuable insights on why certain shapes work best for particular applications. You'll learn how to extract the best performance from all of the most commonly used methods and materials.
Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts
This book is for the industrial designer interested in the applications of plastics in products and industry. It explains how different plastics are processed, and it contains extensive examples of common and unusual plastic components and products with an explanation of how they are manufactured. Every year, more products are being replaced or augmented by the same product made from plastic, and this trend has resulted in much debate about the effectiveness of plastic replacements. Today's plastics can be designed to operate in all weather conditions and chemical surroundings. They can be economically produced for short run part production or readily adapted to high quantity production, and they can be cut, glued, tapped, or machined by traditional methods to suit design needs. Explains how to choose the best processing method, what fastening or joining methods can be used, and how to use the characteristics of a plastic to judge its suitability for an application. Covers all major contemporary molding processes. Discusses, in detail, important topics such as surface finish and special effects.
This book is aimed at designers who have had limited or no experience with plastics materials as well as a more experienced designer who is designing a part for a use, process or an application that they are not familiar with. The reader is provided with an introduction to plastics as a design material and a discussion of materials commonly in use today. There is a discussion of a variety of processes available to the designer to make a part along with the design considerations each process will entail. This section also includes a discussion of useful prototyping processes, including advantages and disadvantages of each. Next, the book will discuss general design considerations applicable to most plastics product designs. In section 2 of the book the author will discuss elements of design of a number of generic plastic product types based on his 40+ years of experience of product design and development for a several companies with a variety of products. This section will include discussions of structural components, gears, bearings, hinges, snap fits, packaging, pressure vessels, and optical components. This section will discuss the general considerations that apply to these applications as well as specific incites about each particular application. The book concludes with a discussion of the general design process.
Fantastic Plastic provides a fascinating look at how designs using plastics can be considered works of art, as well as objects of our everyday lives. Within Fantastic Plastic the material is explored, from the high end of furniture and product design, to the throwaway, disposable world of condoms and plastic bags. Fantastic Plastic shows how product design has developed and considers plastics' usability, technology and appearance. From the trademarked names of Spandex, Teflon, Nylon, Rayon, Formica and Tupperware, this book follows plastic through its iconic incarnations and reflects on how their function and reputation have changed over their lifetime.
For some time there has been a strong need in the plastic and related industries for a detailed, practical book on designing with plastics and composites (reinforced plastics). This one-source book meets this criterion by clearly explaining all aspects of designing with plastics, as can be seen from the Table of Contents and Index. It provides information on what is ahead as well as today's technology. It explains how to interrelate the process of meeting design performance requirements with that of selecting the proper plastic and manufacturing process to make a product at the lowest cost. This book has been prepared with an awareness that its usefulness will depend greatly upon its simplicity. The overall guiding premise has therefore been to provide all essential information. Each chapter is organized to best present a methodology for designing with plastics and composites. of industrial designers, whether in engineering This book will prove useful to all types or involved in products, molds, dies or equipment, and to people in new-product ventures, research and development, marketing, purchasing, and management who are involved with such different products as appliances, the building industry, autos, boats, electronics, furniture, medical, recreation, space vehicles, and others. In this handbook the basic essentials of the properties and processing behaviors of plastics are presented in a single source intended to be one the user will want to keep within easy reach.