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Industrial Technologies Program's BestPractices report based on a comprehensive plant assessment project with ITP's Industrial Assessment Center, The Society of the Plastics Industry, Inc., and several of its member companies.
At Formosa Plastics Corporation's plant in Point Comfort, Texas, a plant-wide assessment team analyzed process energy requirements, reviewed new technologies for applicability, and found ways to improve the plant's energy efficiency. The assessment team identified the energy requirements of each process and compared actual energy consumption with theoretical process requirements. The team estimated that total annual energy savings would be about 115,000 MBtu for natural gas and nearly 14 million kWh for electricity if the plant makes several improvements, which include upgrading the gas compressor impeller, improving the vent blower system, and recovering steam condensate for reuse. Total annual cost savings could be $1.5 million. The U.S. Department of Energy's Industrial Technologies Program cosponsored this assessment.
At Formosa Plastics Corporation's plant in Point Comfort, Texas, a plant-wide assessment team analyzed process energy requirements, reviewed new technologies for applicability, and found ways to improve the plant's energy efficiency. The assessment team identified the energy requirements of each process and compared actual energy consumption with theoretical process requirements. The teamestimated that total annual energy savings would be about 115,000 MBtu for natural gas and nearly 14 million kWh for electricity if the plant makes several improvements, which include upgrading the gas compressor impeller, improving the vent blower system, and recovering steam condensate for reuse. Total annual cost savings could be $1.5 million. The U.S. Department of Energy's IndustrialTechnologies Program cosponsored this assessment.
Survey’s the issues typically raised in discussions of sustainability and plastics Discusses current issues not covered in detail previously such as ocean litter, migration of additives into food products and the recovery of plastics Covers post-consumer fate of plastics on land and in the oceans, highlighting the environmental impacts of disposal methods Details toxicity of plastics, particularly as it applies to human health Presents a clear analysis of the key plastic-related issues including numerous citations of the research base that supports and contradicts the popularly held notions
This objective and to provide a measure of a manufacturing plant's energy efficiency, ENERGY STAR developed a statistical benchmarking approach. This approach, embodied in the ENERGY STAR Energy Performance Indicator (EPI), estimates the energy use of “best in class” plants and the range of performance across the industry. The first EPI was developed for automobile assembly plants using data from the year 2000, and was updated in a second EPI with 2005 as the base year. In addition to providing the industry with a tool to benchmark its plant energy performance, the process of updating the tool has allowed EPA to document improvement in the industry's overall energy performance for 2000-2005. We find that electricity use per vehicle in the best plants improved by 2%, while the fuel use per vehicle improved a dramatic 12%. These changes resulted in a reduction of 696 million pounds of carbon dioxide (CO2) emissions at the plants used for this study. The range of performance in fuel use has also narrowed over time, implying that other plants have been catching up to the best-in-class plants. This catching up contributes a reduction of another 766 million pounds of CO2, for a total reduction of nearly 1.5 billion pounds of CO2. This paper describes the voluntary ENERGY STAR program policy approach selected to engage and motivate the automobile manufacturing industry to improve its energy performance, and the results of the industry's efforts to advance energy management as measured by the updated EPI.
America's economy and lifestyles have been shaped by the low prices and availability of energy. In the last decade, however, the prices of oil, natural gas, and coal have increased dramatically, leaving consumers and the industrial and service sectors looking for ways to reduce energy use. To achieve greater energy efficiency, we need technology, more informed consumers and producers, and investments in more energy-efficient industrial processes, businesses, residences, and transportation. As part of the America's Energy Future project, Real Prospects for Energy Efficiency in the United States examines the potential for reducing energy demand through improving efficiency by using existing technologies, technologies developed but not yet utilized widely, and prospective technologies. The book evaluates technologies based on their estimated times to initial commercial deployment, and provides an analysis of costs, barriers, and research needs. This quantitative characterization of technologies will guide policy makers toward planning the future of energy use in America. This book will also have much to offer to industry leaders, investors, environmentalists, and others looking for a practical diagnosis of energy efficiency possibilities.
Energy Management in Plastics Processing: Strategies, Targets, Techniques, and Tools, Third Edition, addresses energy benchmarking and site surveys, how to understand energy supplies and bills, and how to measure and manage energy usage and carbon footprinting. The book's approach highlights the need to reduce the kWh/kg of materials processed and the resulting permanent reductions in consumption and costs. Every topic is covered in a 2-page spread, providing the reader with clear actions and key tips for success. This revised third edition covers new developments in energy management, power supply considerations, automation, assembly operations, water footprinting, and transport considerations, and more. Users will find a practical workbook that not only shows how to reduce energy consumption in all the major plastics shaping processes (moulding, extrusion, forming), but also provides tactics that will benefit other locations in plants (e.g. in factory services and nonmanufacturing areas). Enables plastics processors in their desire to institute an effective energy management system, both in processing and elsewhere in the plant Provides a holistic perspective, shining a light on areas where energy management methods may have not been previously considered Acts as a roadmap to help companies move towards improved sustainability and cost savings
Energy is the most important cost factor in the U.S petrochemical industry, defined in this guide as the chemical industry sectors producing large volume basic and intermediate organic chemicals as well as large volume plastics. The sector spent about $10 billion on fuels and electricity in 2004. Energy efficiency improvement is an important way to reduce these costs and to increase predictable earnings, especially in times of high energy price volatility. There are a variety of opportunities available at individual plants in the U.S. petrochemical industry to reduce energy consumption in a cost-effective manner. This Energy Guide discusses energy efficiency practices and energy efficient technologies that can be implemented at the component, process, facility, and organizational levels. A discussion of the trends, structure, and energy consumption characteristics of the petrochemical industry is provided along with a description of the major process technologies used within the industry. Next, a wide variety of energy efficiency measures are described. Many measure descriptions include expected savings in energy and energy-related costs, based on case study data from real-world applications in the petrochemical and related industries worldwide. Typical measure payback periods and references to further information in the technical literature are also provided, when available. The information in this Energy Guide is intended to help energy and plant managers in the U.S. petrochemical industry reduce energy consumption in a cost-effective manner while maintaining the quality of products manufactured. Further research on the economics of all measures--and on their applicability to different production practices--is needed to assess their cost effectiveness at individual plants.