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This study evaluated the effect of reclaimed asphalt pavement (RAP) and recycled asphalt shingles (RAS) on virgin binder true grade and fracture energy density (FED).
A laboratory study was conducted to evaluate the effect of recycled asphalt shingles (RAS) on the physical and chemical properties of asphalt binders. A virgin asphalt binder meeting the Superpave specifications for PG 58-28 was mixed with varying percentages (0, 5, 7, and 10%) of RAS binder recovered from post-manufactured asphalt shingles. The physical properties of the blended binders were measured using the rotational viscometer (RV), dynamic shear rheometer (DSR), multiple stress creep recovery (MSCR), and bending beam rheometer (BBR) tests. The chemical properties of the binders were determined using the Fourier transform infrared spectrometry (FTIR) and gel-permeation chromatography (GPC) tests. The physical test results showed an improved resistance to permanent deformation (or rutting) with the addition of RAS, but higher susceptibility to early low-temperature (thermal) cracking. The results were inconclusive regarding the fatigue resistance of the RAS-containing asphalt binders. The chemical test results showed an increased level of aging due to the addition of RAS. Higher levels of aging were also observed following the use of the rolling thin film oven (RTFO) and the pressure aging vessel (PAV) tests. There was a modest increase in the level of aging in RTFO-aged binders due to the addition of RAS. However, significantly higher levels of aging were obtained for PAV-aged binders containing higher percentages of RAS, indicating that the addition of RAS will primarily impact the long-term performance of the asphalt binders.
"More than 90 percent of highways and roads in the United States are built using hot-mix asphalt (HMA) or warm-mix asphalt (WMA) mixtures, and these mixtures now recycle more than 99 percent of some 76.2 million tons of reclaimed asphalt pavement (RAP) and about 1 million tons of recycled asphalt shingles (RAS) each year. Cost savings in 2017 totaled approximately $2.2 billion with these recycled materials replacing virgin materials. The TRB National Cooperative Highway Research Program's NCHRP Research Report 927: Evaluating the Effects of Recycling Agents on Asphalt Mixtures with High RAS and RAP Binder Ratios presents an evaluation of how commercially available recycling agents affect the performance of asphalt mixtures incorporating RAP and RAS at high recycled binder ratios."--
As asphalt binder becomes more expensive, the use of recycled asphalt materials becomes more attractive. Recycled asphalt pavement (RAP) and recycled asphalt shingles (RAS) offer a partial substitute for virgin aggregate and binder in asphalt pavement mixtures. Their use reduces the demand on natural resources, energy and landfill space as well as the cost of asphalt mixtures. The Federal Highway Administration increasingly encourages use of this green highway technology.
State highway agencies are increasingly intersted in using recycled asphalt shingles (RAS) in hot mix asphalt (HMA) applications, yet many agencies share common questions about the effect of RAS on the performance of HMA. Previous research has allowed for only limited laboratory testing and field surveys. The complexity of RAS materials and lack of past experiences led to the creation of Transportation Pooled Fund (TPF) Program TPF-5(213). The primary goal of this study is to address research needs of state DOT and environmental officials to determine the best practices for the use of recycled asphalt shingles in hot-mix asphalt applications. Agencies participating in the study include Missouri (lead state), California, Colorado, Illinois, Indiana, Iowa, Minnesota, Wisconsin, and the Federal Highway Administration. The agencies conducted demonstration projects that focused on evaluating different aspects (factors) of RAS that include RAS grind size, RAS percentage, RAS source (post-consumer versus post-manufactured), RAS in combination with warm mix asphalt technology, RAS as a fiber replacement for stone matrix asphalt, and RAS in combination with ground tire rubber. Field mixes from each demonstration project were sampled for conducting the following tests: dynamic modulus, flow number, four-point beam fatigue, semi-circular bending, and binder extraction and recovery with subsequent binder characterization. Pavement condition surveys were then conducted for each project after completion. The demonstration projects showed that pavements using RAS alone or in combination with other cost saving technologies (e.g., WMA, RAP, GTR, SMA) can be successfully produced and meet state agency quality assurance requirements. The RAS mixes have very promising prospects since laboratory test results indicate good rutting and fatigue cracking resistance with low temperature cracking resistance similar to the mixes without RAS. The pavement condition of the mixes in the field aft
The current tendency in paving industry is to increase the use of recycled asphalt pavement (RAP) and recycled asphalt shingle (RAS). However, one of the reasons that limit the high recycled amount is the unknown blending between virgin and RAP/RAS binders. A series of studies were conducted in this dissertation to address blending issues in warm mix asphalt (WMA) and hot mix asphalt (HMA) containing RAP and RAS, in terms of evaluation of recycled binder mobilization, binder homogeneity and WMA effects on blending. Partial blending was observed in RAS mixtures and the most efficient blending occurred at approximately 5% RAS by weight. Increasing time led to a better RAS binder mobilization, while aggregate size and temperature in a certain range showed limited effects. A new parameter derived from gel permeation chromatography (GPC), large molecular size percentage [LMS(%)] related to binder molecular weight distribution, was developed to differentiate virgin and RAP/RAS binders as well as their blends, based on which a method was developed to quantify the recycled binder mobilization rate. A two-layer model based on atomic force microscopy (AFM) scanning was developed to evaluate RAS and virgin binder blending. The two binders were found to be “mixing” but not “blending” in a mixing zone of 25 to 30 micrometer. Staged extraction method used to evaluate asphalt binder homogeneity was validated with trichloroethylene (TCE) as the most effective solvent. A non-equal-time staged extraction method was proposed, in conjunction with LMS(%), to quantify binder homogenization after mechanical mixing and diffusion. Different blending scenarios of RAP/RAS mixes were proposed and validated. It was found that diffusion could be accomplished within mixture storage time for both WMA and HMA containing RAP, while blending in RAS mix was limited. WMA additives yielded mixes with higher blending ratios than control mix produced at 135oC, but lower than hot mix produced at 165oC. Laboratory foaming yielded a higher blending ratio, indicating foamed WMA may improve blending. Rutting might still be a concern for WMA-high RAP mixtures while fatigue concern may not exist. WMA-high RAP mixtures showed satisfactory moisture resistance. Blending effects on performance still needs further investigation.
State highway agencies are increasingly intersted in using recycled asphalt shingles (RAS) in hot mix asphalt (HMA) applications, yet many agencies share common questions about the effect of RAS on the performance of HMA. Previous research has allowed for only limited laboratory testing and field surveys. The complexity of RAS materials and lack of past experiences led to the creation of Transportation Pooled Fund (TPF) Program TPF-5(213). The primary goal of this study is to address research needs of state DOT and environmental officials to determine the best practices for the use of recycled asphalt shingles in hot-mix asphalt applications. Agencies participating in the study include Missouri (lead state), California, Colorado, Illinois, Indiana, Iowa, Minnesota, Wisconsin, and the Federal Highway Administration. The agencies conducted demonstration projects that focused on evaluating different aspects (factors) of RAS that include RAS grind size, RAS percentage, RAS source (post-consumer versus post-manufactured), RAS in combination with warm mix asphalt technology, RAS as a fiber replacement for stone matrix asphalt, and RAS in combination with ground tire rubber. Field mixes from each demonstration project were sampled for conducting the following tests: dynamic modulus, flow number, four-point beam fatigue, semi-circular bending, and binder extraction and recovery with subsequent binder characterization. Pavement condition surveys were then conducted for each project after completion. The demonstration projects showed that pavements using RAS alone or in combination with other cost saving technologies (e.g., WMA, RAP, GTR, SMA) can be successfully produced and meet state agency quality assurance requirements. The RAS mixes have very promising prospects since laboratory test results indicate good rutting and fatigue cracking resistance with low temperature cracking resistance similar to the mixes without RAS. The pavement condition of the mixes in the field after two years corroborated the laboratory test results. No signs of rutting, wheel path fatigue cracking, or thermal cracking were exhibited in the pavements. However, transverse reflective cracking from the underlying jointed concrete pavement was measured in the Missouri, Colorado, Iowa, Indiana, and Minnesota projects.
A comprehensive laboratory testing program was conducted in this research project to examine the blending between reclaimed asphalt pavement (RAP)/recycled asphalt shingles (RAS) and virgin asphalt binders and to evaluate the factors that may affect fatigue and low-temperature cracking as well as moisture-induced damage in asphalt mixtures prepared using these materials. This project included two parts: a binder study and a mixture study. In the binder study, atomic force microscopy (AFM) was utilized to characterize the micromechanical properties of the interfacial zone that develops between the RAP/RAS binders and the virgin asphalt binders. Three virgin asphalt binders with different performance grades (PG 58-28, PG 64-28, and PG 64-22), three RAP sources, as well as manufacturing waste and tear-off RAS were used in this project. A new sample-preparation procedure was developed to simulate the blending between the RAS/RAP and the virgin asphalt binders that occurs during asphalt mixture production. The micro-structure, stiffness and the adhesive properties along the blending zone were evaluated for different combinations of RAP/RAS binders and virgin binders. In the mixture study, several asphalt mixtures were used to evaluate the effect of the incorporation of RAP and/or RAS on the mix performance, including a control mixture (no RAP or RAS), a mixture containing 30% RAP, a mixture containing 5% tear-off RAS, and a mixture containing 20% RAP and 3% tear-off RAS. All mixtures were designed to meet ODOT specifications for Item 442 (Superpave) Type A for heavy traffic intermediate course asphalt mixes. The resistance of the asphalt mixtures to fatigue cracking was evaluated using the semi-circular bend (SCB) and the indirect tensile strength (IDT) tests. The SCB test was performed using the Illinois Method and the Louisiana Method. In addition the potential for low-temperature cracking was evaluated using the asphalt concrete cracking device (ACCD), and the susceptibility of the asphalt mixtures to moisture-induced damage was evaluated using the AASHTO T 283 (modified Lottman) test. The AFM test results indicated that blending occurred to a varying degree between the RAP binders and the virgin binders for all RAP-virgin binder combinations. The average modulus of the blending zone depended on the properties of the RAP and the virgin binders. For all binders, a reduction in the adhesive bonding energy was also observed in the blending zone due to the presence of RAP. However, the adhesive properties of the blending zone were significantly higher than those in the RAP binders. Statistical analysis also indicated that the stiffness of the interface blending zone is affected by the properties of the RAP and virgin asphalt binders, while the adhesive properties of the interface blending zone is primarily affected by those of virgin binder used. A linear regression model was developed to predict the modulus and adhesive bonding energy of the blending zone in terms of RAP and virgin binder properties. The validation of the regression models suggested that these models can serve as a viable tool in selecting the virgin binder to be used in a RAP mixture based on the properties of the RAP binder. Finally, the AFM imaging and force spectroscopy experiments revealed very limited to no blending between manufacturing waste or tear-off RAS materials and the virgin binders considered. The asphalt mixture test results also showed that the use of tear-off RAS in intermediate asphalt mixes significantly reduced their resistance to low-temperature and fatigue cracking as well as moisture damage, which can be attributed to the limited blending observed in the AFM experiments between the RAS and the virgin asphalt binders.
Focusing on asphalt paving technology, this work emphasizes quality control and quality assurance programmes in producing high-quality pavements. It combines theory and practice of asphalt paving including developments and information from the recently completed Strategic Highway Research Program which was designed to improve asphalt specifications, mix design and analysis systems.