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This report presents a cost analysis of an early stage process for Hydroxymethylfurfural (HMF) production from glucose syrup. The process examined is similar to the one proposed by the University of Wisconsin-Madison. In this process, glucose is isomerized to fructose, which is then converted to Hydroxymethylfurfural (HMF). This report was developed based essentially on the following reference(s): US Patent 20080033188, issued to Wisconsin Alumni Research Institute in 2008 Keywords: Glucose Isomerization, Dehydration, Biphasic Reactor
This report presents a cost analysis of an early stage process for Dimethylfuran (DMF) production from glucose syrup. The process examined is similar to the one proposed by the University of Wisconsin-Madison. In this process, glucose is isomerized to fructose, which is dehydrated forming hydroxymethylfurfural (HMF) intermediate. Then, HMF is converted to DMF. This report was developed based essentially on the following reference(s): Keywords: Glucose Isomerization, Dehydration, Biphasic Reactor
This report presents a cost analysis of Methyl Chloride production from methanol and hydrogen chloride. The process examined is a typical catalytic vapor phase process. In this process, methanol and anhydrous HCl are combined in vapor phase and passed through a catalyst bed. Reactor vapor outlet is quenched, dried by sulfuric acid scrubbing and then purified to generate high-purity Methyl Chloride. This report was developed based essentially on the following reference(s): (1) "Chloromethanes", Ullmann's Encyclopedia of Industrial Chemistry, 2012; (2) Handbook of Industrial Chemistry and Biotechnology, 2012 Keywords: Chloromethane, R-40, HCC-40, chlorosilanes production
This report presents a cost analysis of Calcium Sulfate production from gypsum. The process examined is a typical dehydration process. This report was developed based essentially on the following reference(s): Keywords: Plaster of Paris, Calcium Sulfate Hemihydrate, Calcium Sulphate
This report presents a cost analysis of large-scale Methanol production from natural gas. The process examined is a typical arrangement based on conventional steam reforming of natural gas for syngas generation. Natural gas is sent to the steam reformer for producing syngas, which is then converted to Methanol. This report was developed based essentially on the following reference(s): "Methanol", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: Synthesis gas, conventional methanol process, large-scale methanol
This report presents a cost analysis of 2,5-Furandicarboxylic Acid (FDCA) production from hydroxymethylfurfural (HMF) In this process, HMF is oxidized forming FDCA, which is recovered in solid form by crystallization. This report was developed based essentially on the following reference(s): US Patent 8193382, issued to Battelle Memorial Institute in 2012 Keywords: Polyethylene Furanoate, PEF, Green FDCA, Hydroxyl Methyl Furan, Purified Terephthalic Acid, PTA
This report presents a cost analysis of Diethyl Sulfate production from rectified spirit and chlorosulfonic acid. In this process, absolute alcohol and chlorosulfonic acid are charged to a reactor at sub-zero temperatures, producing Diethyl Sulfate. This report was developed based essentially on the following reference(s): Keywords: Diethyl Sulphate, Sulfuric Acid Diethyl Ester
This report presents a cost analysis of Cupric Sulfate production from copper metal and sulfuric acid. In this process, dilute sulfuric acid is sprayed on copper metal in a reactor, producing cupric sulfate. This report was developed based essentially on the following reference(s): Keywords: Copper(II) Sulfate, Copper Sulfate, Copper Sulphate, Cupric Sulphate
This report presents a cost analysis of Ammonium Lauryl Sulfate (ALS) production from chlorosulfonic acid, lauryl alcohol, and ammonium hydroxide. The process examined is a typical sulfonation process. In the process examined, lauryl alcohol reacts with chlorosulfuric acid (sulfonation). The product is neutralized with ammonium hydroxide, producing the surfactant. This report was developed based essentially on the following reference(s): Keywords: Ammonium Sodecyl Sulfate, Ammonia Solution, Sulfation, Sulfurylation
This report presents a cost analysis of 2,5-Furandicarboxylic Acid (FDCA) production from hydroxymethylfurfural (HMF). In this process, HMF is oxidized forming FDCA, which is recovered in liquid form by distillation. This report was developed based essentially on the following reference(s): US Patent 8193382, issued to Battelle Memorial Institute in 2012 Keywords: Polyethylene Furanoate, PEF, Green FDCA, Hydroxyl Methyl Furan, Purified Terephthalic Acid, PTA, Trioctylamine