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By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.
In addition to quality control (QC), this book introduces the concept of quality assurance (QA). Quality assurance has a number of definitions, but in general is the combination of the quality assurance plan with procedures through which the quality control inspector can inspect in the field. The book is arranged in categories so that is can be used in handbook fashion; each section stands independent of the others. The arrangement of the major portion of the book is organized in the same format as we usually find in building construction specification, the Construction Specifications Institute (CSI) format.
More than 30,000 listings are presented in this edition with increased coverage from major steel producing countries such as China, India, and Japan.