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This book emphasizes the underlying metallurgical principles of casting technology so that the students can develop a sound set of analytical skills helpful in the development of improved casting processes and products. Besides comprehensive coverage of the casting processes and elaborate discussion of properties of cast irons, cast steels, and cast non-ferrous alloys, the book also familiarizes the students with the most recent developments in binder systems, casting practices, solidification processing, metal filtration, metallurgy of cast alloys, alloy design, and energy and environment management. In the new edition, the author has tried to update the subject of Casting Technology and Cast Alloys within usual constraints of producing a students' textbook of convenient volume. The book is primarily designed for degree and diploma students pursuing courses in Metallurgical, Mechanical, and Production Engineering disciplines as well as for candidates studying for Associate Membership Examination (AMIIM, AMIE, and GRAD IIF). It would also benefit M.Tech/M.E. students specializing in foundry technology and allied disciplines. New to the Edition • Coverage of most recent research and industrial trial reports on metal melting, solidification, composite materials, etc. • Elaborate discussion of newer technologies in casting including Indian experience of trials with Cokeless Cupola, Composite Materials, 3-D Printing, etc. • Most recent developments in binder systems, casting practices, solidification processing, metal filtration, metallurgy of cast alloys, alloy design, and energy and environment management. Target Audience • Diploma/B.E./B.Tech. (Metallurgical, Mechanical, Production and Manufacturing Engineering) • M.Tech/M.E. (Foundry Technology and Allied Disciplines) • Professional Foundrymen and Engineers
The definitive metal casting resource--fully updated Written by prominent industry experts, Principles of Metal Casting, Third Edition, addresses the latest advances in the field such as melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. New chapters cover solidification modeling, casting defects, and zinc and zinc alloys. Detailed photographs, illustrations, tables, and equations are included throughout. Ideal for students and researchers in metallurgy and foundry science as well as foundry industry professionals, this authoritative guide provides all of the information needed to produce premium-quality castings. Comprehensive coverage includes: Patterns Casting processes Solidification of metals and alloys Gating and risering of castings Casting process simulation Aluminum and aluminum alloys Copper and copper alloys Magnesium and magnesium alloys Zinc and zinc alloys Cast irons Steel castings Cleaning and inspection Casting defects
A-to-Z guide to low-volume metalcasting There's plenty of demand for one-shot or low production metalcasting job work, but the work often goes begging for lack of anyone to do it. Interested? Metalcasting by C.W. Ammen is packed with step-by-step guidelines for getting started and working effectively and efficiently in this time-honored craft. You get hands-on advice and cost-cutting tips, plus sound ideas for safety and productivity. In easy-to-understand language, this guide shows you how to use metalcrafting's tools and processes, casting and mold making...molding sands...molding equipment....metal melting, handling, and pouring devices...alloys...and more, including: *Patination of cast metals *Working with chemically-bonded molds *Newest molding, casting, and pattern-making techniques A Frequently Asked Questions section anticipates and responds to typical beginner's queries about applications and repair techniques and other metalcasting issues.
This book, in it sixth edition, has evolved over the years into a complete guide to the metalcasting of sculpture. Potratz (Ironwain) has taken his years of knowledge gained practicing and teaching his craft and is now sharing it all in this easy-to-use book. Contents include: Introduction to Metal Casting, Recommended Tools and Equipment, Safety, Pattern Making, Sprueing and Venting Wax, Intro to Molding, Melting and Pouring Metal, Chasing, and Patina of Metals. Includes a comprehensive bibliography; an appendix filled with useful conversions, charts, recipes, and cupola/cupolette furnace building specs; detailed index; and much, much, more. ,
This book provides an overview of metal casting technologies starting from its historical evolution to casting design strategies that are being followed today in foundries and other metal casting industries. The details of most of the casting processes and their applications are also included for completeness. Foundry practices such as mold materials and molding techniques, pattern making and cores, furnaces, pouring, cleaning and heat treatment etc. are discussed in detail. Finally, current practices in casting design are demonstrated. Further developments in the field through computational methods and virtual reality are also described.
Complete Casting Handbook is the result of a long-awaited update, consolidation and expansion of expert John Campbell's market-leading casting books into one essential resource for metallurgists and foundry professionals who design, specify or manufacture metal castings. The first single-volume guide to cover modern principles and processes in such breadth and depth whilst retaining a clear, practical focus, it includes: A logical, two-part structure, breaking the contents down into casting metallurgy and casting manufacture Established, must-have information, such as Campbell's '10 Rules' for successful casting manufacture New chapters on filling system design, melting, molding, and controlled solidification techniques, plus extended coverage of a new approach to casting metallurgy Providing in-depth casting knowledge and process know-how, from the noteworthy career of an industry-leading authority, Complete Casting Handbook delivers the expert advice needed to help you make successful and profitable castings. Long-awaited update, consolidation and expansion of expert John Campbell's market-leading casting books into one essential handbook Separated into two parts, casting metallurgy and casting manufacture, with extended coverage of casting alloys and new chapters on filling system design, melting, moulding and controlled solidification techniques to compliment the renowned Campbell '10 Rules' Delivers the expert advice that engineers need to make successful and profitable casting decisions