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Written by seasoned experts in the field, this reference explores efficient methods of design, structural analysis, and algorithm formulation to: reduce waste, noise, and breakage in system function; identify faults in system construction; and achieve optimal machine tool performance. The authors investigate issues such as force, noise, vibration,
Maximizing reader insights into the key scientific disciplines of Machine Tool Metrology, this text will prove useful for the industrial-practitioner and those interested in the operation of machine tools. Within this current level of industrial-content, this book incorporates significant usage of the existing published literature and valid information obtained from a wide-spectrum of manufacturers of plant, equipment and instrumentation before putting forward novel ideas and methodologies. Providing easy to understand bullet points and lucid descriptions of metrological and calibration subjects, this book aids reader understanding of the topics discussed whilst adding a voluminous-amount of footnotes utilised throughout all of the chapters, which adds some additional detail to the subject. Featuring an extensive amount of photographic-support, this book will serve as a key reference text for all those involved in the field.
Acquire the Skills, Tools, and Techniques Needed to Ensure High Quality and Precision in the Design of Machined Parts! Designed for quick access on the job, Machine Tools Handbook explains in detail how to carry out basic and advanced machine tool operations and functions, providing a wealth of machine tool exercises to test and improve the performance of machinists. The tables, graphs, and formulas packed into this essential reference makes it a must-have for every machine and manufacturing workshop. Machine Tools Handbook features: Expert instructions on performing basic and advanced machine tool operations and functions Comparative tables for machine tool drives Complete guidelines for designing simple circuits for electrical automation Detailed graphs for gear design Solved examples that illustrate and prove formulas Inside This Hands-On Machine Tool Guide • Machine Tool Drives and Mechanisms • Rectilinear Drives • Drive Transmission and Manipulation • Machine Tool Elements • Dynamics of Machine Tools • Machine Tool Operation • Tool Engineering • Exercises
The first part of this volume provides the user with assistance in the selection and design of important machine and frame components. It also provides help with machine design, calculation and optimization of these components in terms of their static, dynamic and thermoelastic behavior. This includes machine installation, hydraulic systems, transmissions, as well as industrial design and guidelines for machine design. The second part of this volume deals with the metrological investigation and assessment of the entire machine tool or its components with respect to the properties discussed in the first part of this volume. Following an overview of the basic principles of measurement and measuring devices, the procedure for measuring them is described. Acceptance of the machine using test workpieces and the interaction between the machine and the machining process are discussed in detail. The German Machine Tools and Manufacturing Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with color technical illustrations throughout. This first English edition is a translation of the German ninth edition.
This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.
Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.
In the more than 15 years since the second edition of Fundamentals of Machining and Machine Tools was published, the industry has seen many changes. Students must keep up with developments in analytical modeling of machining processes, modern cutting tool materials, and how these changes affect the economics of machining. With coverage reflecting state-of-the-art industry practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes underlying concepts, analytical methods, and economic considerations, requiring only basic mathematics and physics. This book thoroughly illustrates the causes of various phenomena and their effects on machining practice. The authors include several descriptions of modern analytical methods, outlining the strengths and weaknesses of the various modeling approaches. What's New in the Third Edition? Recent advances in super-hard cutting tool materials, tool geometries, and surface coatings Advances in high-speed machining and hard machining New trends in cutting fluid applications, including dry and minimum-quantity lubrication machining New developments in tool geometries for chip breaking and chip control Improvements in cost modeling of machining processes, including application to grinding processes Supplying abundant examples, illustrations, and homework problems, Fundamentals of Machining and Machine Tools, Third Edition is an ideal textbook for senior undergraduate and graduate students studying metal cutting, machining, machine tool technology, machining applications, and manufacturing processes.
As the most important parts of rotating machinery, rotors are also the most prone to mechanical vibrations, which may lead to machine failure. Correction is only possible when proper and accurate diagnosis is obtained through understanding of rotor operation and all of the potential malfunctions that may occur. Mathematical modeling, in particular
The finite element method (FEM) is the dominant tool for numerical analysis in engineering, yet many engineers apply it without fully understanding all the principles. Learning the method can be challenging, but Mike Gosz has condensed the basic mathematics, concepts, and applications into a simple and easy-to-understand reference. Finite Element Method: Applications in Solids, Structures, and Heat Transfer navigates through linear, linear dynamic, and nonlinear finite elements with an emphasis on building confidence and familiarity with the method, not just the procedures. This book demystifies the assumptions made, the boundary conditions chosen, and whether or not proper failure criteria are used. It reviews the basic math underlying FEM, including matrix algebra, the Taylor series expansion and divergence theorem, vectors, tensors, and mechanics of continuous media. The author discusses applications to problems in solid mechanics, the steady-state heat equation, continuum and structural finite elements, linear transient analysis, small-strain plasticity, and geometrically nonlinear problems. He illustrates the material with 10 case studies, which define the problem, consider appropriate solution strategies, and warn against common pitfalls. Additionally, 35 interactive virtual reality modeling language files are available for download from the CRC Web site. For anyone first studying FEM or for those who simply wish to deepen their understanding, Finite Element Method: Applications in Solids, Structures, and Heat Transfer is the perfect resource.