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Corrosion Protection for the Oil and Gas Industry: Pipelines, Subsea Equipment, and Structures summarizes the main causes of corrosion and requirements for materials protection, selection of corrosion-resistant materials and coating materials commonly used for corrosion protection, and the limitations to their use, application, and repair. This book focuses on the protection of steels against corrosion in an aqueous environment, either immersed in seawater or buried. It also includes guidelines for the design of cathodic protection systems and reviews of cathodic protection methods, materials, installation, and monitoring. It is concerned primarily with the external and internal corrosion protection of onshore pipelines and subsea pipelines, but reference is also made to the protection of other equipment, subsea structures, risers, and shore approaches. Two case studies, design examples, and the author’s own experiences as a pipeline integrity engineer are featured in this book. Readers will develop a high quality and in-depth understanding of the corrosion protection methods available and apply them to solve corrosion engineering problems. This book is aimed at students, practicing engineers, and scientists as an introduction to corrosion protection for the oil and gas industry, as well as to overcoming corrosion issues.
Corrosion Protection for the Oil and Gas Industry: Pipelines, Subsea Equipment, and Structures summarizes the main causes of corrosion and requirements for materials protection, selection of corrosion-resistant materials and coating materials commonly used for corrosion protection, and the limitations to their use, application, and repair. This book focuses on the protection of steels against corrosion in an aqueous environment, either immersed in seawater or buried. It also includes guidelines for the design of cathodic protection systems and reviews of cathodic protection methods, materials, installation, and monitoring. It is concerned primarily with the external and internal corrosion protection of onshore pipelines and subsea pipelines, but reference is also made to the protection of other equipment, subsea structures, risers, and shore approaches. Two case studies, design examples, and the author’s own experiences as a pipeline integrity engineer are featured in this book. Readers will develop a high quality and in-depth understanding of the corrosion protection methods available and apply them to solve corrosion engineering problems. This book is aimed at students, practicing engineers, and scientists as an introduction to corrosion protection for the oil and gas industry, as well as to overcoming corrosion issues.
First Published in 2017. Pipeline integrity is key to maintaining operational success, safety and security and minimising harm to the environment. Corrosion is a dominant contributory factor to failures, leaks and integrity threats in pipelines. Therefore, its optimum control within an integrity management framework is paramount for the cost-effective design of facilities and ensuring continued, uninterrupted and safe operations within the expected design life. This recommended practice (RP) is a compendium of current best practices and state-of-the-art knowledge by major operators, engineering contractors and service companies involved in hydrocarbon pro-duction and transportation. The RP incorporates some minimum operational requirements and practices to ensure that when man-aging corrosion in pipelines, fundamental principles are followed. It covers management of corrosion for pipelines carrying hydrocarbons, injection water and/or produced water from design to decommissioning. It is structured to follow the logical steps of a basic corrosion management process and makes references to relevant and available international standards and/or recommended practices. It is intended for use by personnel from the petroleum industry having knowledge of corrosion and materials. It is hoped that this RP will prove to be a key reference document for engineers, suppliers and con-tractors working in the oil and gas industry, paving the way for corrosion-free operation of pipelines with the ultimate goal of improving safety, security and minimising the impact on the environment
Details the proper methods to assess, prevent, and reduce corrosion in the oil industry using today's most advanced technologies This book discusses upstream operations, with an emphasis on production, and pipelines, which are closely tied to upstream operations. It also examines protective coatings, alloy selection, chemical treatments, and cathodic protection—the main means of corrosion control. The strength and hardness levels of metals is also discussed, as this affects the resistance of metals to hydrogen embrittlement, a major concern for high-strength steels and some other alloys. It is intended for use by personnel with limited backgrounds in chemistry, metallurgy, and corrosion and will give them a general understanding of how and why corrosion occurs and the practical approaches to how the effects of corrosion can be mitigated. Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition updates the original chapters while including a new case studies chapter. Beginning with an introduction to oilfield metallurgy and corrosion control, the book provides in-depth coverage of the field with chapters on: chemistry of corrosion; corrosive environments; materials; forms of corrosion; corrosion control; inspection, monitoring, and testing; and oilfield equipment. Covers all aspects of upstream oil and gas production from downhole drilling to pipelines and tanker terminal operations Offers an introduction to corrosion for entry-level corrosion control specialists Contains detailed photographs to illustrate descriptions in the text Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition is an excellent book for engineers and related professionals in the oil and gas production industries. It will also be an asset to the entry-level corrosion control professional who may have a theoretical background in metallurgy, chemistry, or a related field, but who needs to understand the practical limitations of large-scale industrial operations associated with oil and gas production.
Trends in Oil and Gas Corrosion Research and Technologies: Production and Transmission delivers the most up-to-date and highly multidisciplinary reference available to identify emerging developments, fundamental mechanisms and the technologies necessary in one unified source. Starting with a brief explanation on corrosion management that also addresses today's most challenging issues for oil and gas production and transmission operations, the book dives into the latest advances in microbiology-influenced corrosion and other corrosion threats, such as stress corrosion cracking and hydrogen damage just to name a few. In addition, it covers testing and monitoring techniques, such as molecular microbiology and online monitoring for surface and subsurface facilities, mitigation tools, including coatings, nano-packaged biocides, modeling and prediction, cathodic protection and new steels and non-metallics. Rounding out with an extensive glossary and list of abbreviations, the book equips upstream and midstream corrosion professionals in the oil and gas industry with the most advanced collection of topics and solutions to responsibly help solve today's oil and gas corrosion challenges. - Covers the latest in corrosion mitigation techniques, such as corrosion inhibitors, biocides, non-metallics, coatings, and modeling and prediction - Solves knowledge gaps with the most current technology and discoveries on specific corrosion mechanisms, highlighting where future research and industry efforts should be concentrated - Achieves practical and balanced understanding with a full spectrum of subjects presented from multiple academic and world-renowned contributors in the industry
A variable game changer for those companies operating in hostile, corrosive marine environments, Corrosion Control for Offshore Structures provides critical corrosion control tips and techniques that will prolong structural life while saving millions in cost. In this book, Ramesh Singh explains the ABCs of prolonging structural life of platforms and pipelines while reducing cost and decreasing the risk of failure. Corrosion Control for Offshore Structures places major emphasis on the popular use of cathodic protection (CP) combined with high efficiency coating to prevent subsea corrosion. This reference begins with the fundamental science of corrosion and structures and then moves on to cover more advanced topics such as cathodic protection, coating as corrosion prevention using mill applied coatings, field applications, and the advantages and limitations of some common coating systems. In addition, the author provides expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard and Test Methods. Packed with tables, charts and case studies, Corrosion Control for Offshore Structures is a valuable guide to offshore corrosion control both in terms of its theory and application. - Prolong the structural life of your offshore platforms and pipelines - Understand critical topics such as cathodic protection and coating as corrosion prevention with mill applied coatings - Gain expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard Test Methods.
Engineers with an interest in the marine environment can take advantage of many years of accumulated corrosion experience in a quick and concise manner with this publication. It covers the corrosion behavior in sea water of steel, stainless steel and cast iron as well as alloys of copper, aluminum, nickel and titanium. Applications, commonly-used alloy compositions and mechanical properties are also covered for each alloy system, plus a special section is devoted to galvanic corrosion and its avoidance.
This greatly updated and expanded third edition of Corrosion Control in Petroleum Production is written for non-experts who have the responsibility for corrosion management of subsurface, surface, and subsea equipment used for producing and processing oil and natural gas. It provides an overview and reference on the different corrosion threats, the methods for controlling corrosion, and the establishment of a management system based on risk and continuous improvement. The authors, Robert Franco and Tim Bieri, have distilled 80 years of personal experience--as well as the experience from multiple reviewers and contributors--into one comprehensive reference. Included are hundreds of photographs, figures, and tables to illustrate the practical aspects and essential theory of corrosion control and materials selection.
The Planning Committee on Connector Reliability for Offshore Oil and Natural Gas Operations held the Workshop on Bolting Reliability for Offshore Oil and Natural Gas Operations in Washington, D.C., on April 10-11, 2017. The workshop was designed to advance and develop a comprehensive awareness of the outstanding issues associated with fastener material failures and equipment reliability issues. Speakers and participants were also encouraged to discuss possible paths for ameliorating risks associated with fasteners used for subsea critical equipment in oil and gas operations. This publication summarizes the presentations and discussions from the workshop.
Piping and valve engineers rely on common industrial standards for selecting and maintaining valves, but these standards are not specific to the subsea oil and gas industry. Subsea Valves and Actuators for the Oil and Gas Industry delivers a needed reference to go beyond the standard to specify how to select, test, and maintain the right subsea oil and gas valve for the project. Each chapter focuses on a specific type of valve with a built-in structured table on valve selection, helping guide the engineer to the most efficient valve. Covering subsea-specific protection, the reference also gives information on high pressure protection systems (HIPPS) and discusses corrosion management within the subsea sector, such as Hydrogen Induced Stress Cracking Corrosion (HISC). Additional benefits include understanding the concept of different safety valves in subsea, selecting different valves and actuators located on subsea structures such as Christmas trees, manifolds, and HIPPS modules, with a full detail review including sensors, logic solver, and solenoid which is designed to save cost and improve the reliability in the subsea system. Rounding out with chapters on factory acceptance testing (FAT) and High Integrity Pressure Protection Systems (HIPPS), Subsea Valves and Actuators for the Oil and Gas Industry gives subsea engineers and managers a much-needed tool to better understand today's subsea technology. - Understand practical information about all types of subsea valves and actuators with over 600 visuals and several case studies - Learn and review the applicable standards and specifications from API and ISO in one convenient location - Protect your assets with a high-pressure protection system (HIPPS) and subsea-specific corrosion management including Hydrogen Induced Stress Cracking Corrosion (HISC)