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This book has been conceived to provide guidance on the theory and design of cyclone systems. Forthose new to the topic, a cyclone is, in its most basic form, a stationary mechanical device that utilizes centrifugal force to separate solid or liquid particles from a carrier gas. Gas enters near the top via a tangential or vaned inlet, which gives rise to an axially descending spiral of gas and a centrifugal force field that causes the incoming particles to concentrate along, and spiral down, the inner walls of the separator. The thus-segregated particulate phase is allowed to exit out an underflow pipe while the gas phase constricts, and - in most separators - reverses its axial direction of flow and exits out a separate overflow pipe. Cyclones are applied in both heavy and light industrial applications and may be designed as either classifiers or separators. Their applications are as plentiful as they are varied. Examples include their use in the separation or classification of powder coatings, plastic fines, sawdust, wood chips, sand, sintered/powdered meta!, plastic and meta! pellets, rock and mineral cmshings, carbon fines, grain products, pulverized coal, chalk, coal and coal ash, catalyst and petroleum coke fines, mist entrained off of various processing units and liquid components from scmbbing and drilling operations. They have even been applied to separate foam into its component gas and liquid phases in recent years.
Since the late 1970s there has been an explosion of industrial and academic interest in circulating fluidized beds. In part, the attention has arisen due to the environmental advantages associated with CFB (circulating . fluidized bed) combustion systems, the incorporation of riser reactors employing cir culating fluidized bed technology in petroleum refineries for fluid catalytic cracking and, to a lesser extent, the successes of CFB technology for calcina tion reactions and Fischer-Tropsch synthesis. In part, it was also the case that too much attention had been devoted to bubbling fluidized beds and it was time to move on to more complex and more advantageous regime,S of operation. Since 1980 a number of CFB processes have been commercialized. There have been five successful International Circulating Fluidized Bed Confer ences beginning in 1985, the most recent taking place in Beijing in May 1996. In addition, we have witnessed a host of other papers on CFB funda mentals and applications in journals and other archival publications. There have also been several review papers and books on specific CFB topics. However, there has been no comprehensive book reviewing the field and attempting to provide an overview of both fundamentals and applications. The purpose of this book is to fill this vacuum.
The Hydrocyclone reviews data on the theoretical, design, and performance aspects of the liquid cyclone, hydraulic cyclone, or hydrocyclone. The book aims to be a source of reference to those who are in industries employing the use and application of the hydrocyclone. The text covers the historical development of the cyclone; flow pattern and distribution of velocities within the cyclone body; operational characteristics and areas of application in different phase separations; and the operating and design variables affecting the performance of the hydrocyclone. Categories of cyclone; commercially available cyclone equipment; and the specific industrial applications of the hydrocyclone are also surveyed. The text will be of practical use to industrial engineers, mechanical engineers, plant operators, miners, and researchers.
This reference details particle characterization, dynamics, manufacturing, handling, and processing for the employment of multiphase reactors, as well as procedures in reactor scale-up and design for applications in the chemical, mineral, petroleum, power, cement and pharmaceuticals industries. The authors discuss flow through fixed beds, elutriation and entrainment, gas distributor and plenum design in fluidized beds, effect of internal tubes and baffles, general approaches to reactor design, applications for gasifiers and combustors, dilute phase pneumatic conveying, and applications for chemical production and processing. This is a valuable guide for chemists and engineers to use in their day-to-day work.
Aerodynamic design, like many other engineering applications, is increasingly relying on computational power. The growing need for multi-disciplinarity and high fidelity in design optimization for industrial applications requires a huge number of repeated simulations in order to find an optimal design candidate. The main drawback is that each simulation can be computationally expensive – this becomes an even bigger issue when used within parametric studies, automated search or optimization loops, which typically may require thousands of analysis evaluations. The core issue of a design-optimization problem is the search process involved. However, when facing complex problems, the high-dimensionality of the design space and the high-multi-modality of the target functions cannot be tackled with standard techniques. In recent years, global optimization using meta-models has been widely applied to design exploration in order to rapidly investigate the design space and find sub-optimal solutions. Indeed, surrogate and reduced-order models can provide a valuable alternative at a much lower computational cost. In this context, this volume offers advanced surrogate modeling applications and optimization techniques featuring reasonable computational resources. It also discusses basic theory concepts and their application to aerodynamic design cases. It is aimed at researchers and engineers who deal with complex aerodynamic design problems on a daily basis and employ expensive simulations to solve them.
Industrial gases are inextricably woven into the fabric of modern manufacturing. From the primary extraction of raw materials, through their intermediate processing to manufacture metals, chemicals and ceramics, to the fabrication of sophisticated industrial, consumer and food products, gases are used across the whole spectrum of industry. The isolation, manufature and supply of these gases is a major industry in itself; the 300 million tones of gas used each year generates sales in excess of $20 billion. In terms of tonnage, nitrogen has become the most used industrial gas, finding applications across the whole range of industry. It is still manufactured by liquifying and then distilling air, but as applications develop and demand increases, newer methods of isolation, such as pressure swing absorbtion and membrane seperation will become important. This new book introduces the main industrial gases and the gases industry, it discusses the main technologies for their isolation, seperation, manufacture and handling. In addition, the book contains an overview of the main applications of industrial gases and a brief discussion of new production processes and applications. Chemists, chemical engineers, physicists and technologists involved in the research and development, production or utilisation of industrial gases will find this concise book an essential and accessable reference source. For advanced students of these disciplines, the book provides a fascinating overview of this important industry.
Low-Rank Coals for Power Generation, Fuel and Chemical Production provides a thorough introduction to lignite (brown coal) and subbituminous coals and explores how they can be used efficiently and economically in place of hard coal. The book examines the undesirable characteristics of low-quality coals, such as high moisture content, low calorific value, and aggressive ash characteristics, and the resulting refinements to standard technologies and practices required for successful combustion, gasification, and pyrolysis.The first part of this book provides a comprehensive and systematic review of the properties of low-rank coals and corresponding preparation methods, such as drying, cleaning, and upgrading. Power generation from low-rank coals is the focus of Part 2, with chapter topics ranging from high efficiency pulverized coal combustion and circulatingfluidized bed combustion to emerging areas such as chemical looping and oxyfuel combustion. The final contributions address the important subjects of coal-to-liquids,polygeneration and coke production using low-rank coals, as well as the critical issue of carbon capture and storage.This book is a valuable resource for power generation engineers and researchers seeking to maximize the opportunities provided by these cheaper coal feedstocks for efficient and environmentally compatible power generation. Presents the most in-depth treatment of low-rank coals available Addresses both power generation and fuel production Includes coverage that spans pulverized coal combustion and emerging technologies, such as CFBC, UCG, CLC, and oxyfuel combustion