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This book covers 3D printing activities by fused deposition modeling process. The two introductory chapters discuss the principle, types of machines and raw materials, process parameters, defects, design variations and simulation methods. Six chapters are devoted to experimental work related to process improvement, mechanical testing and characterization of the process, followed by three chapters on post-processing of 3D printed components and two chapters addressing sustainability concerns. Seven chapters discuss various applications including composites, external medical devices, drug delivery system, orthotic inserts, watertight components and 4D printing using FDM process. Finally, six chapters are dedicated to the study on modeling and optimization of FDM process using computational models, evolutionary algorithms, machine learning, metaheuristic approaches and optimization of layout and tool path.
Sustainable Composites for Aerospace Applications presents innovative advances in the fabrication, characterization and applications of LDH polymer nanocomposites. It covers fundamental structural and chemical knowledge and explores various properties and characterization techniques, including microscopic, spectroscopic and mechanical behaviors. Users will find a strong focus on the potential applications of LDH polymer nanocomposites, such as in energy, electronics, electromagnetic shielding, biomedical, agricultural, food packaging and water purification functions. This book provides comprehensive coverage of cutting-edge research in the field of LDH polymer nanocomposites and future applications, and is an essential read for all academics, researchers, engineers and students working in this area. - Presents fundamental knowledge of LDH polymer nanocomposites, including chemical composition, structural features and fabrication techniques - Provides an analytical overview of the different types of characterization techniques and technologies - Contains extensive reviews on cutting-edge research for future applications in a variety of industries
This volume features fundamental research and applications in the field of the design and application of engineering materials, predominantly within the context of mechanical engineering applications. This includes a wide range of materials engineering and technology, including metals, e.g., polymers, composites, and ceramics. Advanced applications would include manufacturing in the new or newer materials, testing methods, multi-scale experimental and computational aspects. This book features fundamental research and applications in the design of engineering materials, predominantly within the context of mechanical engineering applications such as automobile, railway, marine, aerospace, biomedical, pressure vessel technology, and turbine technology. It covers a wide range of materials, including metals, polymers, composites, and ceramics. Advanced applications include the manufacturing of new materials, testing methods, multi-scale experimental and computational aspects. p>
This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.
Fused Deposition Modeling of Composite Materials is dedicated to the field of 3D-printing of composite materials using a popular technique called Fused Deposition Modeling (FDM), the world's most popular 3D printing method. But this method is currently limited to printing basic polymers and only a handful of primitive composite materials. Many future industries, such as Space, Biomed, Construction and Defense are waiting for the ability to 3D print composites and new functional materials with complex shapes and features so they can add unique and customizable features to their parts, including biocompatibility, radiation shielding, high-strength, rapid cooling, flexibility and shape-memory. The book's authors take the reader through the basics of what the FDM technique is all about and describe the advantages and new opportunities arising from 3D printing innovative materials, which include polymer-matrix composites and fully inorganic parts. They then review and discuss methods for making the different types of composite feedstock filaments needed to 3D print such materials by FDM. Finally, sections discuss the challenges that should be considered in making filaments and parts and how to go about solving them. - Covers the 3D printing of composite materials - Includes comprehensive coverage of this new and emerging technology - Written in a clear, practical and informative style, with numerous illustrations - Contains case study examples taken from cutting-edge scientific literature
Introduction to Plastics Engineering provides a single reference covering the basics of polymer and plastics materials, and their properties, design, processing and applications in a practical way. The book discusses materials engineering through properties formulation, combining part design and processing to produce final products. This book will be a beneficial guide to materials engineers developing new formulations, processing engineers producing those formulations, and design and product engineers seeking to understand the materials and methods for developing new applications. The book incorporates material properties, engineering, processing, design, applications and sustainable and bio based solutions. Ideal for those just entering the industry, or transitioning between sectors, this is a quick, relevant and informative reference guide to plastics engineering and processing for engineers and plastics practitioners. - Provides a single unified reference covering plastics materials, properties, design, processing and applications - Offers end-to-end coverage of the industry, from formulation to part design, processing, and the final product - Serves as an ideal introductory book for new plastics engineers and students of plastics engineering - Provides a convenient reference for more experienced practitioners
This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.
In this book, fused deposition modeling (FDM) is described with focus on product quality control and enhancement. The book begins by introducing the basics of FDM and its associated process parameters. Then, strategies for quality control and enhancement are described using case studies of both original results by the authors and from published literature. Resolution and print orientation, multi-objective optimizations and surface engineering are identified and discussed as the strategies for enhancing the quality of FDM products in this book.
This book presents a unified approach to fracture behavior of natural and synthetic fiber-reinforced polymer composites on the basis of fiber orientation, the addition of fillers, characterization, properties and applications. In addition, the book contains an extensive survey of recent improvements in the research and development of fracture analysis of FRP composites that are used to make higher fracture toughness composites in various applications.The FRP composites are an emerging area in polymer science with many structural applications. The rise in materials failure by fracture has forced scientists and researchers to develop new higher strength materials for obtaining higher fracture toughness. Therefore, further knowledge and insight into the different modes of fracture behavior of FRP composites are critical to expanding the range of their application.
More and more companies manufacture reinforced composite products. To meet the market need, researchers and industries are developing manufacturing methods without a reference that thoroughly covers the manufacturing guidelines. Composites Manufacturing: Materials, Product, and Process Engineering fills this void. The author presents a fundamental