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Comprehensive up-to-date resource organizing fundamental aspects for the design and performance of steelmaking refractories Fundamental Design of Steelmaking Refractories provides a fundamental understanding in the design of steelmaking refractories, in detail and all in one source, enabling readers to understand various issues including how heat and mass transfer occurs throughout the refractory, how matrix impurity or their contact affects the phases, and how invisible defects form during refractory manufacturing that eventually facilitates to analyze wear, corrosion, and performance of different refractory linings for primary and secondary steelmaking vessels, tundish, and continuous casting refractories. Other specific sample topics covered in Fundamental Design of Steelmaking Refractories include: Phase formations and correlation with impurity effects and refractory processing shortcomings Stress, wear, and corrosion to design refractories and performance statistics of steelmaking refractories Equilibrium and non-equilibrium phases, packing, stress and defects in compaction, and degree of ceramic bonding Thermal and mechanical behavior, flow control mechanisms, continuous casting refractories, and premature refractory damage Precast and purging system, consistent supply and time management, and preventive maintenance in operation With its complete coverage of the subject, Fundamental Design of Steelmaking Refractories fulfills the academic demand of undergraduate, postgraduate, and research scholars of ceramic engineering; metallurgical engineers and mechanical engineering outlets that want to nurture in the refractory and steel sectors will also find value in the text.
Fundamental Design of Steelmaking Refractories Comprehensive up-to-date resource organizing fundamental aspects for the design and performance of steelmaking refractories Fundamental Design of Steelmaking Refractories provides a fundamental understanding in the design of steelmaking refractories, in detail and all in one source, enabling readers to understand various issues including how heat and mass transfer occurs throughout the refractory, how matrix impurity or their contact affects the phases, and how invisible defects form during refractory manufacturing that eventually facilitates to analyze wear, corrosion, and performance of different refractory linings for primary and secondary steelmaking vessels, tundish, and continuous casting refractories. Other specific sample topics covered in Fundamental Design of Steelmaking Refractories include: Phase formations and correlation with impurity effects and refractory processing shortcomings Stress, wear, and corrosion to design refractories and performance statistics of steelmaking refractories Equilibrium and non-equilibrium phases, packing, stress and defects in compaction, and degree of ceramic bonding Thermal and mechanical behavior, flow control mechanisms, continuous casting refractories, and premature refractory damage Precast and purging system, consistent supply and time management, and preventive maintenance in operation With its complete coverage of the subject, Fundamental Design of Steelmaking Refractories fulfills the academic demand of undergraduate, postgraduate, and research scholars of ceramic engineering; metallurgical engineers and mechanical engineering outlets that want to nurture in the refractory and steel sectors will also find value in the text.
This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.
The first book since 1974 written by a steelmaking end user and refractory engineer Why do you pick the refractory you do? How do you choose? Where do you start the selection process? The answers to these questions must always take into account the balance of competing interests among operations, purchasing, and the suppliers. Refractory Material Selection forSteelmaking is the ultimate guide to finding ideal answers to these questions. By following the step-by-step instructions—paired with detailed explanations and full-color diagrams—readers will be able to critically select the materials that are most appropriate for them. This book considers: The goals of refractory selection What causes refractories to wear out The properties of refractories and their raw materials Specific refractory applications Key strategies used to procure refractories Tom Vert's 25 years of experience in steelmaking combined with a ceramic engineering background provide comprehensive information that will benefit anyone working with refractories in steelmaking or any other industry.
This book explains the refractories from different fundamental aspects, even with the support of phase diagrams, and also details the prominent applications of these industrial materials. The initial chapters cover fundamentals of refractories, classifications, properties, and testing, while later chapters describe different common shaped and unshaped refractories in detail and special refractories in a concise manner. The second edition includes new classifications, microstructures, the effect of impurities with binary and ternary phase diagrams, and recent trends in refractories including homework problems and an updated bibliography. Features: Provides exclusive material on refractories Discusses detailed descriptions of different shaped and unshaped refractories Covers concepts like environmental issues, recycling, and nanotechnology Explores details on testing and specifications including thermochemical and corrosion behavior Includes a separate chapter on trends of refractories and other issues This book is aimed at junior/senior undergraduate students and researchers of ceramics, metallurgical engineering, and refractories.